Spiral Winding MachineThe function of this machine is to roll the
paper strip that has been cut from the original yarn tube into the
desired size of the inner and outer diameter of the paper tube. The
width and number of layers of the paper strip are determined
according to the required specifications. After the paper strip is
automatically glued by the gluing machine, it is fed into the
winding machine. The paper strips are wound around the core rod of
the determined inner diameter of the paper tube, and under the
drive of the belt, the paper strips are continuously wound into the
required paper tube. Then, the automatic cutting mechanism cuts the
paper tube into blanks of the required length for further
processing in the pipeline. Our KLJG-2L-250SK model four-head CNC
spiral winding machine is the first type developed and produced in
China that meets the production requirements of synthetic fiber
paper tubes. It has accumulated rich production technology and art,
making the machine's performance, product quality, and production
efficiency more perfect. It has also become a model for imitation
and reference in the industry. Under the guidance of modern digital
technology, the machine has incorporated intelligent and digital
control technology in the electrical control aspect, making it
suitable for the needs of modern industrial production and
improving its performance. Main configurations: 1. Winding main
unit: composed of the following parts Power
system: 18.5KW frequency conversion motor Cutting
system: equipped with a single-action power cutting slide and a
three-knife follow-cutting slide (can be selected according to
production technology) Transmission system:
adopts German imported chain drive model; 2. Gluing machine:
equipped with automatic gluing box and immersion-type glue tank; 3.
Bottom paper oiling machine: automatic oiling without power; 4.
Automatic tube receiving machine: automatically receives and places
the cut paper tubes onto the conveyor; 5. Cover paper gluing
machine: can perform single-color or dual-color one-time gluing. 6.
DTY winding machine power: 13KW, main unit size: 4200*1900*1800 7.
POY winding machine power: 25KW, main unit size:
4200*1900*1800Electrical component configuration:No.NameQuantity
PowerBrand1Main motor1 unit15KW frequency conversion speed
controlNanjing, Jiangsu 2Cutting table walking motor1
unit13KW servo motorHuichuan, China 3Angle adjustment motor1
unit750W servo motor Huichuan, China4PLC Huichuan,
China5Human-machine interface Kuntai, China6Electrical
components Schneiders Jiangsu Yilan Intelligent
Technology Co., Ltd. is a professional integrated supplier of
intelligent robots in the chemical fiber industry. The company is a
high-tech enterprise located on the north side of the Jingjiang
exit of the G2 Expressway, with a total construction area of 15,000
square meters.The company was established in 2016 and has been
focusing on providing overall solutions for the "dark factory" in
the chemical fiber industry since its inception. In 2020, the
company reached a strategic cooperation agreement with Nanjing
University of Science and Technology and Soochow University. The
company has a machinery department, AGV department, vision
department, and software department, with the AGV department and
vision department being the key experimental bases of Soochow
University.The company is composed of members of the national
"Eleventh Five-Year Plan" 863 Program Robotics Technology Expert
Group, Changjiang Scholars, and Professor Sun Lining, the dean of
the School of Mechanical and Electrical Engineering at Soochow
University, serves as the technical consultant. The company has a
total of 19 professional research and development personnel,
including 2 doctors and 7 postgraduates. In 2020, the company sent
4 graduate students to Germany for training, focusing on studying
magnetic levitation technology.In 2016, the company introduced the
first fully automatic production line for laminated spandex paper
tubes in China, and innovatively launched automatic inspection,
reducing labor by about 40% and achieving online inspection of
products, improving product quality and production efficiency. The
company also introduced the first fully automatic paper tube
integrated boxing machine in China, further reducing labor by about
80% and greatly improving per capita benefits.In 2017, the company
introduced the first chemical fiber falling tube AGV robot in
China, which innovatively combined with visual coordinate
positioning. It can achieve automatic function of falling tube on
the cylinder without being affected by the installation error of
the winding machine, and realize high-precision coordinate
positioning.In 2019, the company established the vision department
and devoted itself to the research of visual detection of spandex
products. This technology is currently a blank market and is
expected to be launched in 2021. The successful application of this
technology i
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