General Products Application/Service Area Metal Parts Solution for
Vehicle, Agriculture machine, Construction Machine, transportation
equipment, Valve and Pump system, Agriculture machine metal Parts,
engine bracket, truck chassis bracket, gear box , gear housing ,
gear cover, shaft, spline shaft , pulley, flange, connection pipe,
pipe, hydraulic valve , valve housing ,Fitting , flange, wheel, fly
wheel, oil pump housing, starter housing, coolant pump housing,
transmission shaft , transmission gear, sprocket, chains etc.Main
blank Process for Steel Casting Investment casting (wax mold made
by middle temperature wax) /Precision casting ; Lost Wax Casting
(wax mold made by low temperature wax)/ Precision casting;
Blanks Tolerance -Casting Tolerance CT7-8 for Lost wax
Casting Process CT4-6 for Investment casting ProcessApplicable
Material Stainless Steel: CF8, CF8M, . G-X6CrNiMo1810,
G-X7CrNiNb1189, SUS 304, 304L, 316, 316L. OR According to customer
requirement Carbon steel, Low Carbon steel, middle carbon steel,
G35, G45, WCB, WCA, WCC, ISO 340-550, Alloy Carbon steel: G25CrMo4,
Heat Resistant Steel, Copper alloy Brass: HPb59-1, CuZn39Pb1/2/3,
CuZn40, C36000, C37710, C67400, etc. Aluminum Bronze: QAl11-6-6,
CuAl10Fe2/3, CuAl10Ni5Fe5, C65500, C95600, C87500 Sn Bronze:
CuPb5Sn5Zn5, C83600, C84400, C86500. etc.Casting Blank Size
/Dimensions 2 mm-600mm / 0.08inch-24inch according to customer
requirementCasting Blank Weight Range from 0.01kg-85kgApplicable
Machining Process CNC Machining/ Lathing/ Milling/ Turning/ Boring/
Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and etc.
Machining Tolerance From 0.005mm-0.01mm-0.1mmMachined Surface
Quality Ra 0.8-Ra3.2 according to customer requirementApplicable
Heat Treatment Normalization , annealing, quenching and tempering,
Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching
Applicable Finish Surface Treatment Shot/sand blast,
polishing, Surface passivation, Primer Painting , Powder coating,
ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish
Painting,MOQ For casting: 20 pcs For machining: 5 pcsLead Time
45days from the receipt date of deposit for castingProducts shown
here are made to the requirements of specific customers and are
illustrative of the types of manufacturing capabilities available
within MATECH group of companies. MATECH policy is that none of
these products will be sold to 3rd parties without written consent
of the customers to whom the tooling, design and specifications
belong.Product Profile 1. Marterial percentagealloy
steel:45%carbon steel:35%stainless steel:10%iron:10%2. Casting
weight percentage0.1-5kg:40%5-20kg:30%20-40kg:20%above 40kg:10%3.
Industry percentageComponents for train & railway: 25%Components
for automobile & truck: 30%Components for construction machinery &
forklift: 25%Components for agricultural machinery: 10%Other
machinery compponents: 10%4. Globa market shareUnited
States:30%Europe:35%Japan& Korea:15%Domestic market:15%Other:5%5.
Production capacityProduction Capacity: 20,000 tons / yearThe
Current Production Output: 15,000 tons / yearOpen Capacity
Percentage: 25%Manufacturing ProcessProcess design⇒ Tooling making
⇒ Wax injection ⇒Wax pattern assembly⇒ Mold preheat ⇒ Wax removal
⇒Stuccoing ⇒Dipping Casting⇒ Mold shake out ⇒Work piece cut-off ⇒
Grinding ⇒ Pack& transport ⇒ Final inspection ⇒Machining ⇒ Heat
treatmentAPQP and Inspection Report APQP-Casting1. Process
Flow Diagrams2. Control Plan3. Process FMEA4. Casting Process
Instruction5. Solidification Simulation Report6. Heat Treatment
Work Instruction7. Casting Final Quality Control WI8. Visual
Inspection VI For Surface IrregularitiesInspection Report-Casting1.
Material Test Report(A)2. Material Test Report(B)3. Magnetic
Particle Inspection Report4. Ultrasonic Examination Report5.
Radiographic Test Report6. Destructive Test Report7. Coating Test
Report8. Visual Inspection Report9. Casting Inspection
ReportAPQP-Machining1. Process Flow Diagrams2. Control Plan3.
Process FMEA4. Machining Process Instruction5. Gauge List And
Validation Plan6. Final Quality ControlOther Quality Document1.
PPAP Checklist2.Measurement System Analysis Study3. Process
Capability Studies4. Corrective Action Report(8D)5. Packaging
InstructionInspection Report-Machining 1. Dimensional Inspection
Report(A) 2. Dimensional Inspection Report(B) 3. CMM Report Key
Testing EquipmentApplication• Agricultural equipment• Armament•
Automobile industry• Computing equipment• Medical / dental
instruments• Measuring instruments•Miscellaneous
equipment•Pharmaceutical industry• Orthopedic implants• Safety
equipment• Petrochemical industry• Industrial valves•Fixing and
movable equipment• Sanitary fittings• General machinery• Pumps and
general connections• Food and beverage processing• Instrumentation
equipment Technical Support:Shanghai Matech is professional
at independent development and design. Our engineers are skilled at
AUTO CAD, PRO ENGINEER, SOLID WORKS and other 2D
Related products about OEM Factory Top Precision Custom Transmission Steering Wheel Covers
- Waste Tyre Plastic Recycling Machinery Machine Tire Crusher Production Line Rubber Crumb Grinding Machine Equipment Tire Shredder
- Stretch Plastic Blowing Pet Bottle Making Blow Molding Machine Bottles Stretch Automatic Pet Bottle Blowing Machine
- Waste Plastic Pet Bottle, Water Bottle Flake, PP/HDPE/LDPE PE Film Jumbo Woven Bags Plastic Crusher Machine, Plastic Crushing Washing Recycling Machine
- Type 2 Wall-Mounted Electric Car Charging Station 7kw /11 Kwelectric Vehicle Charging Station Home Wallbox AC EV Charger Single Phase or 3three Phase
- G-View G12W Wholesale Auto Car LED Headlight Bulb High Power H13 H11 9005 H7 H4 Car LED Headlights LED Car Lights
- New Design Porcelain Round Plates Dinner Set for Wedding and Banquet
- China 2023 New Design Super Soft 100% Polyester Microfiber Knitted Oversized Decoration Hoodie Blanket
- Handmade Art Creative Materials Thickened White Paper Cup DIY Disposable Handmade Colored Paper Cup