This Vertical Insulating glass machine is composed of 1) loading
section, 2) washing and drying section, 3) transmission and storage
section, 4) light inspection and spacer bar attaching section, 5)
transmission section, 6) inside assembly
and inert gas filling section, 7)storage and
unloading section. With special design, it can wash Low-E glass
effectively with high speed.This line is controlled by PLC and
realizes the automatic control and frequency control of the motor
speed of the whole line. It adopts advanced assembly technique and
solves the problems of uneven press and misplacement of the glass.
The assembly section adopts limit switch and cylinder tank whose
travel distance can be adjusted, making the operation easy and the
location precise and the movement reliable.There are two operation
methods in the control panel 'automatic' and 'manual'. If
the separate operation of each section or maintenance is needed,
the 'manual' operation method is needed.Three pair of brushes
import from USA, DuPont brand. Which is well known for its fine
quality and durable in use. They can wash Low-E
glass. Automatically distinguish the coating side of coated
glass and Low-E glass.Adopt waterproof bearing without oil
lubricant, SKF brand import from Sweden. The washing body
adopt stainless steel and anti-rusting materials.The PLC and other
electric elements adopt Schneider brand, import from France.With
automatic inert gas filling function in the press
section. The inert gas filling efficiency is more than
90%1.2 Performance characteristic for Insulating Glass Production
Line:1) Automatically distinguish the coating side of coated glass
and Low-E glass, indicated by alarm.2) Static state put glass when
add glass material, ensure safety in production.3) The washing
machine adopts stainless steel and other corrosion
resistant material, good waterproof, security, clean, and long
service life. Equipped with sponge roller, which makes the washing
and drying more efficiency.4) Three pair of brushes, one pair with
hard brushes which can keep away from the glass when wash
Low-glass; while the other two pair is soft brushes, which can wash
Low-E glass and won't break the coating.5) Can process 3~18mm
thickness glass, with wide using range.6) It can process same edge
double layers and triple layers insulating glass with high
efficiency.7) The bearing take famous brand SKF, which smooth with
oil-less powder. In this case it will keep water free from oil and
keep water clean.8) Adopt low-voltage electric apparatus component,
the sensor, PLC, whole process automatically control machinery.9)
Treat the surface of plate guard through baking, powder coated.
Appearance is beautiful and wears well.10) The dry part use
circulation hot wind that ensure the dry effect for glass and
reduce the noise.11) The press section can be opened in large
journey to maximum 500mm, easy to maintenance.12) In the press
section, there is inert gas filling function. The inert gas filling
efficiency is more than 95%.13) PLC control system with touch
screen interface. Easy to operate and automatically self-diagnosis
the fault of the production line.14) Glass position memory
function, can easily and quickly deal with the inconvenience caused
by errors, improve the production efficiency.Strong pointsa. The
water in the washing tank, you'd better use the purified water.b.
Mechanical adjustment wind of knife, without any manual
operation. According to the thickness of the glass, mechanical
detection and adjustment of the wind knife.c. 15kw fan, two
pairs of
wind knife with muffling equipment and
enough wind pipes, to lower the noise and realize the wind uniform
and rapid drying.d. All the posts(brush post and
wind knife posts and others) are installed onto the upper
bracket. The bottom board is a complete piece of stainless steel
board. without any joint point and drilling hole. So the washing
section have no chance to leak.e. The screw holes of the fixed
brush are all strip shaped. The positions of the brushes can be
adjusted according to needs. After the brushes have been shortened
for a long time using, the distance between two pieces of
brushes in each pair of brush can be adjusted. So that the bushes
can be used for a longer time. Otherwise, you have to change the
brushes.(The life of each brush is different. If you polish the
edge after cutting, the brushes using life can be longer,
if not polish, the brushes are easy to be cut) Our washer
adopts DuPont 610 food grade brush. Effectively remove static
electricity, ensure the clarity of the cleaned glass, and ensure
that the glass will not appear twill in the sun after
cleaning. f. The brush wiper is
more convenient to use and not need to soak in advance.
The effect of water scraping is better.Water tank is fixed at the
bottom of the washing body. There are two 1.8KW heater in the water
tank. If the water in your area is not available, it is better to
soften the water with our Water Purifier. In order to
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