Efficient Block Maker - Innovative Brick Production System

Product Information:Technical ParametersMold box size (length x width x height) 66QX54QX20 - 24 0mm66QX54QX20 - 24 0mm Number of forming blocks (depending on the size of the bricks) spacer blocks Pad: 20-00  pieces/modulePavement bricks: 20 pieces/moldMixed earth blocks: 3-20 blocks l moldDesign production capacity (depending on brick size) pads:3.5-150,000 yuan/classPavement bricks: 0.8-30,000 pieces/shiftMixed soil blocks: 0.6-35,000 blocks/class200 support bars: RMB 50,000/classVibration frequency00 times/min - - 6100 times/minVibration forceabout 22KNVibrator powerY132S 1-12N =6KWOil pumpCd32 level or so, Q=40 n.Jr, P=!Om p aTop cylinder80 X300 rod diameter 32Side cylinder63 x250 rod diameter 32Rated pressure of hydraulic system27.5 MPaInstalled capacity14.5kwPallet specifications680 X535 Xi 5 to 30mmWhole machine weightabout 4800kgOverall machine dimensionsapproximately 6000 X 3500 X2300mmProduct Description:Molding principle and characteristics: QTY3-15 multifunctional block forming machine is a new product that combines hydraulic pressure and vibration. It mainly uses hydraulic cylinders to complete the feeding, pressurizing, and mold ejection actions, and gives a certain amount of pressure. The motor-driven vibration mechanism installed under the main machine vibrates at high frequencies. Its specific working procedure is: first raise the upper mold to the highest point, lower the lower mold to the lowest point, withdraw the feeding drawers to the end, and add the bottom material to the shaft drawer. Inside, pull the bottom material reversing valve to send the bottom material into the lower mold. At this time, the vibrating button vibration mechanism starts to work (vibrate for about 1.5-3.0 seconds). When the vibration ends, raise the upper mold to the highest point; pull the The secondary distribution directional valve sends the fabric into the lower mold and returns. At this time, the hydraulic system is unloaded. Pull the handle of the upper mold reversing valve to make the upper mold drop to the material level with its own weight. Pull the handle of the reversing valve and press the forming button at the same time. , start the molding vibration. After the molding vibration ends, pull the handle of the reversing valve of the first mold to raise the lower mold to the appropriate height, and then pull the reversing valve of the upper mold to raise the upper and lower molds to the highest point together to facilitate brick production. ; Click the brick out button. At this time, the plate in and out mechanism starts to work. The plate feeding system sends the pallet into the vibrating table. At the same time, the formed bricks are pushed out of the host machine and sent to the plate unloading machine, completing a cycle of in and out plates.Installation and debugging:1. Install the brick machine unit in place as shown in the basic diagram; connect the feeding auxiliary machine, the incoming and outgoing plate machines with the main machine, adjust the height, and tighten the bolts of each part. 2. Add hydraulic oil to the oil tank until the oil level can be displayed on the oil level gauge. 3. Connect the power supply and turn on the power switch in the electrical box. At this time, the power indicator light is on; put the handle of each manual reversing valve in the middle position to put the system in an unloaded state; start the oil pump motor and check the motor rotation direction (reverse There is no oil pressure when turning). 4. Adjust the system pressure. At least one group of the combination valves is not in the neutral position. Turn on the pressure gauge switch and adjust the relief valve handle (clockwise to increase the pressure and counterclockwise to decrease the pressure) until the system pressure is 5.9-6.3mpa. Lock nut , close the pressure gauge switch (it is not necessary to adjust the pressure switch frequently during normal production. It is only opened when adjusting the pressure); all directional valves are in the neutral position when the system is unloaded. The pressure gauge index is "0-1", and the left and right are back pressure. 5. Turn the handle of the directional valve and observe whether the oil cylinder operates normally, check whether the relationship between the pressure head and the mold core is correct, and whether there is any obstruction to the feeding drawer's entry and exit. After all are normal, you can prepare for production.   Operational use1. Put the pallet into the plate feeder box, press the plate feeder button, and send the pallet to the vibrating table under the host machine. Raise the upper mold to the highest point, lower the lower mold to the lowest point, and withdraw the feeding drawer. to the end. 2. Add base material: Send the raw materials mixed according to the proportion into the hopper from the conveyor, pull the base material reversing valve to send the base material into the lower mold, press the feeding button, and the vibrator starts