Customized Steel Cold Forging Shaft for Buyer in Europe

 General Products        Application/Service Area  Metal Parts Solution for Vehicle, Agriculturemachine, Construction Machine, transportation equipment, Valve and Pump system, Agriculture machine metal Parts, engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve , valve housing ,Fitting , flange, wheel, fly wheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc. Main blank Process for Forged parts Forging , Press Blanks Tolerance+/-0.3~+/-2 mm Applicable MaterialCarbon steel, Low Carbon steel, middle carbon steel,  40Cr, 20CrMnTi, 20CrNiMo etc.  Forging Blank Size  /Dimensions 142 mm- 300mm  or according to customer requirement  Blanks WeightRange from 0.1kg-1000kg Applicable Machining ProcessCNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming etc.  Machining ToleranceFrom 0.005mm-0.01mm-0.1mm Machined Surface QualityRa 0.8-Ra3.2 according to customer requirement Applicable Heat TreatmentNormalization , quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching Applicable Finish Surface  TreatmentShot/sand blast, polishing, Surface passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Painting, MOQFor forged parts : 1 TonFor Machining: 50 Pcs Lead Time45days from the receipt date of deposit for vacuum casting forging turbine bladeProducts shown here are made to the requirements of specific customers and are illustrative of the types of manufacturing capabilities available within MATECH group of companies. MATECH policy is that none of these products will be sold to 3rd parties without written consent of the customers to whom the tooling, design and specifications belong.Product Profile  1. Marterial percentagealloy steel:45%carbon steel:35%stainless steel:10%iron:10%2. Casting weight percentage0.1-5kg:40%5-20kg:30%20-40kg:20%above 40kg:10%3. Industry percentageComponents for train & railway: 25%Components for automobile & truck: 30%Components for construction machinery & forklift: 25%Components for agricultural machinery: 10%Other machinery compponents: 10%4. Globa market shareUnited States:30%Europe:35%Japan& Korea:15%Domestic market:15%Other:5%5. Production capacityProduction Capacity: 20,000 tons / yearThe Current Production Output: 15,000 tons / yearOpen Capacity Percentage: 25%Manufacturing ProcessProcess design⇒ Tooling making ⇒ Wax injection ⇒Wax pattern assembly⇒ Mold preheat ⇒ Wax removal ⇒Stuccoing ⇒Dipping Casting⇒ Mold shake out ⇒Work piece cut-off ⇒ Grinding ⇒ Pack& transport ⇒ Final inspection ⇒Machining ⇒ Heat treatmentAPQP and Inspection Report   APQP-Casting1. Process Flow Diagrams2. Control Plan3. Process FMEA4. Casting Process Instruction5. Solidification Simulation Report6. Heat Treatment Work Instruction7. Casting Final Quality Control WI8. Visual Inspection VI For Surface IrregularitiesInspection Report-Casting1. Material Test Report(A)2. Material Test Report(B)3. Magnetic Particle Inspection Report4. Ultrasonic Examination Report5. Radiographic Test Report6. Destructive Test Report7. Coating Test Report8. Visual Inspection Report9. Casting Inspection ReportAPQP-Machining1. Process Flow Diagrams2. Control Plan3. Process FMEA4. Machining Process Instruction5. Gauge List And Validation Plan6. Final Quality ControlOther Quality Document1. PPAP Checklist2.Measurement System Analysis Study3. Process Capability Studies4. Corrective Action Report(8D)5. Packaging InstructionInspection Report-Machining 1. Dimensional Inspection Report(A) 2. Dimensional Inspection Report(B) 3. CMM Report Key Testing EquipmentApplication• Agricultural equipment• Armament• Automobile industry• Computing equipment• Medical / dental instruments• Measuring instruments•Miscellaneous equipment•Pharmaceutical industry• Orthopedic implants• Safety equipment• Petrochemical industry• Industrial valves•Fixing and movable equipment• Sanitary fittings• General machinery• Pumps and general connections• Food and beverage processing• Instrumentation equipment   Technical Support:Shanghai Matech is professional at independent development and design. Our engineers are skilled at AUTO CAD, PRO ENGINEER, SOLID WORKS and other 2D & 3D softwares. We are able to design, develop,produce and deliver your PO according to your drawings, samples or just an idea. Dural control of standard products and OEM products.Quality Control: 1) Checking the raw material after they reach our factory------- Incoming quality control ( IQC) 2) Checking the details before the production line operated 3) Have full inspection and routing inspection during mass production---In process quality control(IPQC) 4) Checking the goods after they are finished---- Final quality control(FQC) 5) Checking the goods after they are finished-----Outgoing quality control(OQC)   Send