Custom CNC Machining Alloy Steel Investment Casting Drive Splined Shaft

Application • Agricultural equipment • Armament • Automobile industry • Computing equipment • Medical / dental instruments • Measuring instruments •Miscellaneous equipment •Pharmaceutical industry • Orthopedic implants • Safety equipment • Petrochemical industry • Industrial valves •Fixing and movable equipment • Sanitary fittings • General machinery • Pumps and general connections • Food and beverage processing • Instrumentation equipment Item NameFoundry Custom CNC Machining Alloy Steel Investment Casting Drive Splined Shaft General Products       Application/Service AreaMetal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, Agriculture machine metal Parts, engine bracket,  , gear cover, shaft, spline shaft , pulley, flange, connection pipe,  valve housing ,Fitting , flange, wheel,  etc. Main blank Process for Steel  CastingInvestment  casting (wax mold made by middle temperature wax) /Precision  casting ;Lost Wax Casting (wax mold made by low temperature wax)/ Precision  casting Blanks Tolerance -Casting  ToleranceCT7-8 for Lost wax Casting ProcessCT4-6 for Investment casting Process Applicable MaterialCarbon steel, Low Carbon steel, middle carbon steel,WCB, WCA, WCC,  ISO 340-550, Alloy Carbon steel: G25CrMo4, Heat Resistant Steel,Stainless Steel:  CF8,  CF8M, . G-X6CrNiMo1810, G-X7CrNiNb1189, SUS 304, 304L, 316, 316L.OR According to customer requirement Casting Blank Size  /Dimensions2 mm-600mm / 0.08inch-24inch  according to customer requirement Casting Blank WeightRange from 0.01kg-85kg Applicable Machining ProcessCNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and  etc. Machining ToleranceFrom 0.005mm-0.01mm-0.1mm Machined Surface QualityRa 0.8-Ra3.2 according to customer requirement Applicable Heat TreatmentNormalization , annealing, quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching Applicable Finish Surface  TreatmentShot/sand blast, polishing, Surface passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Painting, MOQFor stainless steel casting : 200pcsFor machining: 50pcs Lead Time45days from the receipt date of deposit for Lost Wax Casting  Products shown here are made to the requirements of specific customers and are illustrative of the types of manufacturing capabilities available within MATECH group of companies. MATECH policy is that none of these products will be sold to 3rd parties without written consent of the customers to whom the tooling, design and specifications belong.Product Profile  1. Marterial percentagealloy steel:45%carbon steel:35%stainless steel:10%iron:10%2. Casting weight percentage0.1-5kg:40%5-20kg:30%20-40kg:20%above 40kg:10%3. Industry percentageComponents for train & railway: 25%Components for automobile & truck: 30%Components for construction machinery & forklift: 25%Components for agricultural machinery: 10%Other machinery compponents: 10%4. Globa market shareUnited States:30%Europe:35%Japan& Korea:15%Domestic market:15%Other:5%5. Production capacityProduction Capacity: 20,000 tons / yearThe Current Production Output: 15,000 tons / yearOpen Capacity Percentage: 25%Manufacturing ProcessProcess design⇒ Tooling making ⇒ Wax injection ⇒Wax pattern assembly⇒ Mold preheat ⇒ Wax removal ⇒Stuccoing ⇒Dipping Casting⇒ Mold shake out ⇒Work piece cut-off ⇒ Grinding ⇒ Pack& transport ⇒ Final inspection ⇒Machining ⇒ Heat treatmentAPQP and Inspection Report   APQP-Casting1. Process Flow Diagrams2. Control Plan3. Process FMEA4. Casting Process Instruction5. Solidification Simulation Report6. Heat Treatment Work Instruction7. Casting Final Quality Control WI8. Visual Inspection VI For Surface IrregularitiesInspection Report-Casting1. Material Test Report(A)2. Material Test Report(B)3. Magnetic Particle Inspection Report4. Ultrasonic Examination Report5. Radiographic Test Report6. Destructive Test Report7. Coating Test Report8. Visual Inspection Report9. Casting Inspection ReportAPQP-Machining1. Process Flow Diagrams2. Control Plan3. Process FMEA4. Machining Process Instruction5. Gauge List And Validation Plan6. Final Quality ControlOther Quality Document1. PPAP Checklist2.Measurement System Analysis Study3. Process Capability Studies4. Corrective Action Report(8D)5. Packaging InstructionInspection Report-Machining 1. Dimensional Inspection Report(A) 2. Dimensional Inspection Report(B) 3. CMM Report Key Testing EquipmentApplication• Agricultural equipment• Armament• Automobile industry• Computing equipment• Medical / dental instruments• Measuring instruments•Miscellaneous equipment•Pharmaceutical industry• Orthopedic implants• Safety equipment• Petrochemical industry• Industrial valves•Fixing and movable equipment• Sanitary fittings• General machinery• Pumps and general connections• Food and beverage processing• Instrumentation equipment   T