Single Impeller Head Power 30 Kw Wire Roll Shot Blasting Machine

Product DescriptionPMW5500 type wire rod shot blasting machine is special cleaning equipment of wire rod,and using shot blasting technology to clean wire surface scale and squamous layer.the rust removal level of surface can reach Sa2.0-2.5 after the workpiece is cleared .It has characteristics of economy,pro-environment and high-efficiency compared with pickling way and without scratch on the surface of wire.The equipment adopts a unique "turnover door+pin-ended" to carry the wire rod working mode. Simply supported shaft (pin ended)is made of special alloy steel,and the main shaft has the function of automatic dispersing the wire ,it is composed of organic whole in the normal working with pin-ended(simply supported shaft), the design of simply supported shaft greatly improves the service life of the main shaft compared with cantilever shaft .It is also a patented product of our company (patent No. : 201620372463.5). In the process of shot, the device makes wire operate compound action of up and down + side to side + positive and negative rotation to achieve the effect of thorough cleaning. The reasonable arrangement of impeller head have resulted in effective blasting of steel shot in the inner and outer surfaces of wire,the machine is controlled by PLC, and the operation is convenient and reliable.   Product ParametersPMW5500 wire rod shot blasting machine Application range                                        fasteners,wire rope,spring,stainless steel,welding rod,cold-heading wire,etc.Production capacity                                                                          60,000-120,000 each yearWire diameter                                                                                  5.5-42mmEquipment size                                                                12.5*5.5*6.4m(overground height)Wire loss                                                                                    0.2-0.3%Derusting cost                                                                           about18-35RMB/TProduction efficiency                                                                           4-9coils/per hourImpeller head system dateNumberItem nameunitNumeric valueNotes 1Impeller headquantityset81.connection technology with electric motor belt2.wear resistant parts are wear resistant  materials3.frequency impeller head speed controlmodel/Q035The max shot blasting rate kg/min8×450=3600Impeller widthmm80powerkW8×30=2402cabinetquantityPiece1Protection liner plate is wear resistant steel plateWearing plate/Wearable alloy material3 curtain separatorquantityset2 Separation volumet/h2*120=240Separation rate%99.9form                                         adjustable curtain air separation4Bucket type lifterQuantityset21.Bending composite shell technology Lifting capacityt/h240Lifting speedm/s1.22powerkW2*115 screw conveyor at the bottomquantitySet2Equipping with inspection status Conveying capacityt/h240Screw diametermm320powerkW2*5.56Steel shot controllerQuantityset8 Rate of flow(max)kg/min8×450Control type/ADJControl type/Air operated7powerkW165 FeaturesPMW5500 double position turnover door wire rod shot blasting machine1.Environmentally-friendly technology instead of pickling.2.Remote control,easy operation.3.To disperse the wire automatically,even,high effective    and lowl abor intensity for operator.             4.Ultra-low emission:3mg/m³.5.Widely used in (high,medium,low) carbon steel,alloy   steel,stainless steel and others.6.Good work environment and negative pressurewithin equipment.7.Can be customized according to customer products.1. High-performance wear-resistant materials(1) Wear-resistant parts of the shot blasting chamber - protected by high-wear alloy materials. (2) Main wear-resistant parts of the shot blaster - made of high-chromium castings to extend their service life. 2. Efficient shot blaster(1) Easy and convenient blade disassembly: The blades are inserted from the center of the impeller and fixed by centrifugal force generated by impeller, body ,without any fixing tools required for disassembly, making it simple and convenient. (2) Eight are installed at the back and sides of the machine body, drive method has several advantages: 1) Reduces vibration. 2) Allows for adjusting the to requirements. 3) Extends motor bearing lifespan. 3. Rigorous sealing technology - The shot blasting chamber is welded with steel plates and structural steel to ensure sufficient rigidity and strength. The door adopts a labyrinth seal design.4. Full-curtain shot residues separation system - This machine adopts an advanced full-curtain shot residues separation system with a manually adjustable mechanism that controls curtain thickness for optimal separation efficiency, achieving a separation rate of ≥99.9%.Trade information1.Production time: 20-40 days or half years according to different type. 2.the time of installation and debugging: 10-15 days. 3.Installation and debugging: We will dispatch 1