Product DescriptionCeramic structured packing is a kind of
column shape and single layer corrugated packing,consisting of many
moire pieces with the same geometric shape and parallel to each
other. According to the different obliquity of corrugated
sheet,this product is divided into X-style and Y-style,and X and Y
correspond to the 30o and 45o respectively. Ceramic structured
packing has a series of advantages,such as high efficiency,low
pressure drop, great treatment, little liquid content, unremarkable
amplifying effect and high elasticity in operation.With a unique
structure,and excellent hydrophilic performance, the very thin
liquid film can be formed in the surface of ceramic,and the flow of
liquid film as well as oblique and flexural channel ensure the
smooth airflow , and dont impede it,making the efficiency of this
product comparable with metallic corrugated packing. Dohntec makes
the production of different specific surface area and flexible
standard structured packing in terms of customer's demands.Ceramic
structured packing is not only widely used in coal gas washing
tower, fertilizer heat gas saturation tower, naphthalene washing
tower, ammonia washing tower, but also as the support for heat
exchange machine , catalyst, and suit for a big tower
rebuilding/revamp. Type
Application100X The
feature of high corrosion resistance makes it specially suitable
for refinery of oil with high acid value, protecting naphthenic
acid from corrosion. It is a good choice for desulfurization
apparatus and
towers. 250X,Y Widely
used in the process of separation for mineral brine lixiviant
reactant mixture, rectification for organic acid solutions as well
as absorption / desorption for vitriol medium
. 350X,Y Widely
used in the acid dehydrator to reduce reflux, increase acetic acid
and lower column operation temperature. Excellent separation
performance for the process of high vacuum decompression , its
ideal high temperature and corrosion resistant packing material for
the glass, glass fibre reinforced plastic and enamel
tower. 450X,Y Widely
used in absorption, desorption, separation of rectification
for corrosion mixture, requiring the theoretical plate 4-5,
economic loading range: F factor
1.5-2. 700
X Specially
designed for the high mass-transfer efficiency rectification
towers. Dohntec suggest a support grid should be installed
every 3 to 4 meters height of this structured packing.Chemical
AnalysisCompositionValueSiO2≥72%Fe2O3≤0.5%CaO≤1.0%Al2O3≥23%MgO≤1.0%Other0.02 Physical
PropertyndexValueSpecific gravity(g/cm3)2.5Water absorption
(wt%)≤0.5Acid resistance (wt%)≥99.5Loss in burn (wt%)≤5.0Max.
Operating Temp.(ºC)800Crush strength (Mpa)≥130Moh's
Hardness(Scale)≥7Geometric CharacteristicSpec.Specific surfaceBulk
densityVoid ratioObl. AnglePressure drop (mmHg/m)Theo.
plateHydraulic diameter (mm)Liquid load (m3/m2h)Max. Factor m/s
(Kg/m3)-1(m2/m3)(kg/
m3)(%)(m-1)250Y2504208045022.5120.2-1002.6350Y350470784502.52.8100.2-1002.5400Y400500754503380.2-1002450Y450520724504470.2-1001.8550Y550620744505.55-660.18-1001.4700Y700650724506750.15-1001.3250X250380803002.52.3120.2-1002.8350X3504507830032.5100.2-1002.6400X4004807530042.880.2-1002.2450X450500723004.53-470.2-1002470X470440753005570.2-1001.8550X550620743005.55-660.18-1001.4700X700650723006750.15-1001.3Advantage1.High
capacity. New tower design may reduce diameter, while renovate old
towers may increase capacity significantly.2.High separation
efficiency. Since it has much larger specific surface area compared
to random packing.3.Low pressure drop, which leads to reduce energy
consumption largely.4.Large flexibility, and scale effect is not
obvious.5. Suitable for all tower diameters.6.Strong resistance to
corrosion of acid and alkali, especially to H2S, naphthenic acid
and Cl- .Applications1. Rectifying organic
halide.2. Rectifying and absorbing some corrosive mixtures,
which are definitely regulated in pressure drop and theoretic plate
number.3. Applied in some towers that contain a large quantity
of natural media used to absorb nitric acid and concentrated
sulfuric acid, as well as for purifying the air in chemical
plants.4. Operating in vacuum conditions at a bottom absolute
pressure of 100pa.5. Used in heat exchanger and demisting, or as a
catalyst carrier. /* January 22, 2024 19:08:37
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