Used Plastic Pet Bottle Recycling Hot Washing Cleaning System

1500kg/h Fiber Grade PET Bottle Washing SystemPET bottle recycling system is used to recycle from PET bottles bales to PET flakes, which with big capacity from 500 kg/h to 9000 kg/h.This process of washing and crushing is consist of different function units. The final product rPET flakes has a stable quality and various grade applications, especially for PSF ,POY manufacturer with big capacity. Recent year, BoReTech develop new technology, rPET can be achieved Bottle-to Bottle grade application with FDA approval.Estimated Plant Parameters Input Capacity(kg/h)Required Area(m2)Installed Power(Kw)Required Water(kg/h)Required Steam(kg/h)Requied Compressed Air(m3/min)Manpower5008001700.752000.58150012004002.257000.512300018006004.513000.71860002800900923001309000420014001432001.540  Production Consumprion Table-Average Energy Consumption per ton FlakesInputCapacity(kg/h)Electricity Consumption(KWh)Steam(kg)Washing Detergent(kg)Water Consumption(ton)50014055061.5150013050081.5300012045081.5600010040081.590009535081.5The above parameters are calculated based on the standard contiguartion;PET bottle material composition and factory management level will affect actual consumption.Water consumption parameters are calculated based on using wastewater reuse system.Advantage of PET Bottle Washing Line by BoReTech- Food grade PET bottle washing line supplier in Asia;- Greater capacity - Greater than 6t/hr input capacity of PET bottle recycling system with full automation and intelligentialize;- Water saving -provide waste water treatment to decrease water consumption to be lower than 1 liter for each ton of PET flake;-Optional Functional Unit for your choice:1.Automatic Detergent Dosing System:In-line real-time monitoring,save manpower.2.Online Water Saving System:Save water consumption.3.PET Fines Purification:High speed centrifugation,multi-step separation,capacity:500 KG/H.4.Tntegrated Automation:Monitor all machine running statuses and conditions,fix any equipment problem in a timely manner and enhances plant safety and control stability.Standard Process Flowchart for Your Reference (Process as per layout based on customer's factory and rPET flakes applications demand)De-baling------Metal Separation------ Label Scrapping------- Label Separation-------- Presorting------Bottle Pre-washing ------Automatic Sorting/Manual Sorting -----Wet Grinding-------Drying-------Hot Flotation-------Friction-------Continuous Rinsing-----Drying--------Dust Removal------Packing 1,pre-sale support:Normally we suggest you paint our standard color , but we can supply customization paint service by paid.2,after-sale service:Warranty:1 year for machinery,6 months for electrical.For mechanical parts, our guarantee duration is 12 months. If the part is broken within this period, we will send the spare parts immediately to the client for repairing.3,technical support:Normally, we send our engineer(s) to supervise the installation and commissioning. The buyer need to prepare the operation staff to implement it. BORETECH is able to send mechanical engineer, electrical engineer and operation engineer. The operation engineer is to help the buyer's labors to know how to operate the washing line and get the best efficiency.Boretech is one of the major supplier of PET bottle recycling system in Asia . We uses the around 30 years of fiber making and bottle recycling experiences to manufacture PET Bottle recycling machine and configure Pelletizing line, Polyester Staple Fiber line, POY line and Bottle to Bottle Line. At present, we have supplied about 170 sets plant for more than 30 countries.Our customers in the US, Japan, EU manufacture food grade rPET resin for such well-known brand owner's such as Coca Cola, Niagara Bottling, Nestle, etc.Boretech can help our customers to make right configuration of the machinery, and find the right position in the industries. The most important value is that we can help our customers to minimize the learning cost and to avoid making any mistake during investment.Section introduction of PET bottle washing line1. De-baling SectionDe-baling unit adopts weighing-connected feeding device by high automation technology and break up bottle bales and remove mixed metal. The special knife structure can avoid any unexpected mechanical clogging.2. Sieving Section Sieving unit including dry trommel, disk screener and metal removal device to separate some big impurities such as mud, sands and metals from PET bottles and flakes. Meanwhile, through digital technology likes metal detector, pipe-type metal separator, metals can be separated automatically by flapping device to reduce inline manpower. Besides, belt-type metal separator can reach the same function.3.Label Separation SectionThis label separation unit is mainly designed for heat shrinkage label removal.Label separation unit from BoReTech has two types. One consists of patented label scrapping machine and label blowing machine which wind-force is adjustable. When facing li