Cantilever Pipe Automatic Welding Machine and MIG Welder for Pipeline Prefabrication

Product DescriptionCHUCK TYPE PIPE WELDING MACHINEThe PPCW series chuck type pipeline automatic welding machine is equipped with TIG/MAG/SAW three kinds of welding processes according to the requirements of using process, which can realize the automatic welding of the pipeline root pass, filling and cap.The main welding forms are: Automatic butt welding of straight pipe and straight pipe, automatic butt welding of straight pipe and taper pipe, automatic butt welding of straight pipe and flange, automatic butt welding of straight pipe and elbow, automatic butt welding of straight pipe and tee.Product ParameterModelPPCW-24PPCW-32PPCW-40PPCW-44Pipe diameter2-24 inchDN50-600mm4-32 inchDN100-800mm8-40 inchDN200-800mm8-44 inchDN200-1200mmWall thickness 3-50mm 3-60mm 3-80mm 3-80mm The materialCarbon steel, alloy steel, stainless steel, low temperature steel, duplex stainless steel, copper nickel alloy, etcGroove typeV,U,double V Type and other complex groovePipe welding seam Butt welds of various pipe segments, such as pipe + pipe, pipe + flange, pipe + reducer, pipe + tee, pipe + elbow, etcWorkpiece length≤12mCantilever welder track length14mTrolley track length12mWelding processGas shielded welding + fine/thick wire submerged arc welding, solid disc wireUse wire specificationsCO2/MAG:Φ1.0-1.6,SAW:Φ1.6-4.0Welding speed (mm/min) CO2/MAG:200-350; SAW:400-800Integrated prefabrication efficiency DN/ day CO2/MAG:250-450; SAW:400-600Chuck type lifting type drive main engineChuck drive rotation mode   Frequency conversion motor + turbine-worm reducer + precision rotary supportChuck drive speed regulation typeVariable frequency stepless speed regulationChuck center high range900-1200mm1282-1907mm1282-1907mm1482-2107mmChuck drive output torque19400N.m     72000N.m100500N.m100500N.mThe pipe clampThree jaw chuck clamping/four jaw chuck clampingChuck lifting modeMotor + screw elevator + high precision linear guide railPortable cantilever welding machineCantilever welding machine column liftingMotor + turbo-worm reducer + high precision linear guide railCantilever welding machine column lifting stroke1000mm1200mmThe cantilevers extend back and forthMotor + gear reducer + rack and pinion + high precision linear guideCantilever forward and backward travel1000mm1200mmCantilever axis walkLength 14m, electric walkingX/Y Shaft electric fine-tuning mechanism(SAW)The transmission wayMotor + high precision ball screw + imported linear guide railAdjust the stroke150mm for upper and lower, and 150mm for left and rightCNC linear oscillator(TIG/MAG)Structural componentsAviation aluminum alloy main structure, closed, prevent dust intoThe transmission structureStepper motor + high precision ball screw + imported linear guide railSwing unit0.5mmSwing stroke100mmSwing set0-50mmOscillation frequency20-60time/minResidence time0-3sec          Welding systemMaximum current 815A, rated current 650A, 100% transient load rate, high equipment integration, strong anti-interference abilityWSP Expert control system for pipe weldingPLC+ human-machine interface, integrated management and control of various welding process parameters, the operator "learn quickly", shorten the equipment "input-output" cycleFlux transport/recoveryAutomatic welding special flux transport recovery all-in-one machine + mobile flux recovery car,Safe use of equipmentFrom flux cartridge to flux funnel to flux recovery car to automatic closed loop control of flux cartridge, welding slag is filtered and separated by flux recovery car.Power supply conditionElectrical equipment meets the requirements of CE certification, insulation safety level/standard H/IP23Equipment powerSafety limit is set for each function, and reliable safety protection, emergency stop button, grounding and safety device are provided to prevent misoperation or accidentsCarbon pollution protectionThree-phase five-wire system, 380V+10%/50HZ + 1HZProduct PhotosPRESS ROLLER TYPE PIPE WELDING MACHINEThe PPBW series press roller type pipeline automatic welding machine is equipped with TIG/MAG/SAW three kinds of welding processes according to the requirements of using process, which can realize the automatic welding of the pipeline root pass, filling and cap.The main welding forms are:Automatic butt welding of straight pipe and straight pipe, automatic butt welding of straight pipe and taper pipe, automatic butt welding of straight pipe and flange, automatic butt welding of straight pipe and elbow, automatic butt welding of straight pipe and tee.Product ParameterModelPPBW-24PPBW-32PPBW-40PPBW-44Pipe diameter2-24 inchDN50-600mm4-32 inchDN100-800mm8-40 inchDN200-800mm8-44 inchDN200-1200mmWall thickness 3-50mm 3-60mm 3-60mm 3-60mm The materialCarbon steel, alloy steel, stainless steel, low temperature steel, duplex stainless steel, copper nickel alloy, etcGroove typeV,U,double V Type and other complex groovePipe welding seam Butt welds of various pipe segments, such as pipe + pipe, pipe + flange, pipe + reducer, pipe + te