Plastic Welding Solution Provider Servo Hot Plate Machine for Plastic Welding

Three Servo Hot Plate Machine      Model:BY-580RB(SF)Principle: Hot plate welding is the process of joining two parts of a plastic component using heated plate. Hot plate welding, also known as mirror, platen, or butt welding, is used for welding injection-molded components, for example in automotive applications, and extensively in joining plastic.The process uses a heated, metal plate to heat and melt the interface surfaces of the thermoplastic comonents. Once the component interfaces are sufficiently heated, the hot plate is removed and the components are brought into contact to form the weld. An axial load is applied to the components during both the heating and joining phases of the welding process.Overall Introduction:Pneumatic and servo based variants;Fully enclosed cabinet with exhaust fans;Vacuum part retention system;Touch panel human-machine interface - for quick setup and user friendly operation;Interlocked safety doors with full guarding provide maximum operator safety;Digital PID temperature control function, resulting in more stable welding temperature;Rugged welded steel frame;Safety Door closure initiates cycle;Interior work light;Welding available for parts of all shapes & sizes;PLC Synchronized operation;Recipe based variants like pressure, time, part & temperature variation;Can save muti-language;Easy fixture alignment improves overall changeover time that will affect productivity;Quick changeover- Singly Minute Exchange of Mold concept improves overall changerover time;Safety Curtains, Safety Door, Two Hand Push Button these having hardwire interlock with PLC;Easy for maintenance: Three side access provide enough space for maintenance;Cycle time: Servo based X,Y,Z slides give high speed, accuracy and repeatability in operation;Application fields:Tail lamp of automotive welding;Automobile washer tank welding;Cross car heating AC duct;Automobile batteries shell welding;Other bottles, tanks, vessels and parts.ItemDetailed InformationEquipment IntroductionThis equipment has been applied to vacuum cleaner box welding, divided into four temperature control area welding.The modular design of the high-power servo screw mechanism improves the working efficiency by 20-50% compared with the pneumatic equipment, with higher control precision and 0.05mm of repeated positioning error. 10 sets of welding programs can be pre-stored, and the data interface can run in tandem with the production line. Japan MISUSI original heating device. Hot plate temperature control, with self-test, closed-loop control, multi-point independent temperature control, temperature control accuracy up to ±2 degrees. Equipped with man-machine interface and Chinese and English bilingual interface operation. Adopt Japan ANKAWA high power servo motor/MISIMI synchronous wheel, synchronous belt/RONGDA bearing.Machine was designed with integral square tube and metal plate welding to strengthen the overall rigidity, with more stable operation.Production cycle time 25S-35S.Equipment FeaturesMan-Machine EngineeringSafety: the machine is equipped with protective grating and scald warning safety baffle.Permission management: device setting administrator and operator permissions.The work table height is 900MM.The quipment starting mode: The equipment is started by pushing two starting buttons together with two hands.Equipment capability/Quality traceabilityThe device has the protection function of misoperation(the machine will not work if the machine is not operated according to the standard operation procedures).Production records:The equipment can meet customer requirements for recording and storage of product capacity.Alarm failure and code recording:The equipment automatically displays the alarm fault code and records it automaticallyMan-machine interface - visual information of man-machine interface includes current operation steps, alarm information and solutions.IMS interactive function: support Ethernet communication. The equipment has the function of QR Code scanning and identification. The data of hot plate temperature, displacement and time can be recorded and sent to the company's IMS system. (This function is customized according to customer requirements.)Equipment Clamp/Quick die changeThe equipment can be independently equipped with a die changing car. (this item is customized according to customer requirements)The Clamp of the equipment is fixed by simple, fast and reliable fixing method such as locating pin, without special tools.The pneumatic part of the clamp and the sensor part of the device are designed with quick plug and pull.Quick die change time is 10-15 minutes.Electrical layout/SafetyThe equipment is equipped with sensor identification, and the type selected by PLC is different from the current fixture, which will alarm.Locking function - when the product is testing NG, the product is locked in the workstation (requires a designated person to unlock).Device alarm: fault information or corresponding fault code is