10PCS/Min Automatic Tight Head Steel Drum Production Line with High Speed

10PCS/Min Automatic Tight Head Steel Drum Production Line with High SpeedFlow ChartMachine ListNoDescriptionRemarkAFront Process1Drum body & cap straightening & blanking line1. Hydraulic single arm uncoiler2. Hydraulic feeding trolley (including track)3. Thirteen roller fine leveling machine (double type)4. Deviation correction device (including buffer pit and bridge)5. Seven-roller servo sizing machine6. 3x1600mm high-speed shearing machine7. Pneumatic hydraulic automatic palletizer (side discharge, with a conveyor belt)8. Electronic control system9. 3X1600mm scrap shearing machine10. Hydraulic oil station.2JH21-160 punching machine 2.1Uppoer cap moldThe raw material is a single steel plate, which is cut out using a unwinding flat line.2.2Material unloading platform 3JH21-80T pneumatic punching machineFor drum hole punching and locking10 pcs/per minute3.1Uppoer cap hole punching moldFor standard oil drum,10pcs/minutes Hole locking moldFor standard oil drum,10pcs/minutes4Automatic pre-rolling and gluing machine10pcs/min;with glue application5Bending conveyor 6Straight conveyor - suggest 30 meters BMiddle process1Resistant seam welding line 1.1Automatic sheet rolling machineComplete with stacking area, automatic sheet rolling machine,automatic longitudinal seam welding machine,automatic sheet loading/unloading device.Working efficiency: 8pcs per minute1.2Automatic longitudinal seam welding machine1.3Automatic sheet loading/unloading device2Flanging machinePLC control, squeeze type flange, hydraulic core expansion to push the barrel rib module to complete the barrel body reinforcement forming3W beader machinePLC control, hydraulic cylinder drives the upper mould to press down to complete the ripple suppression4Welds leakage testing machineLeak test air pressure is 0.03Mpa, spray soap water, manual leak detection5Corrugation machine 6Steel drum assembly machineControlled by PLC, the two spindles are driven by two motors separately and equipped with independent electromagnetic clutch and electromagnetic brake. The pressure roller is driven by hydraulic pressure and cam, which is easy to adjust.7Middle process conveyor 8Air leakage testing machineLeak testing air pressure is 0.03Mpa, spray soap water, manual leak detectionCBack process1Painting spray booth - three colorThree colors painting, 6 pcs/min,  13 sets spray nozzle(American Nordson)2Drying oven (incl. cooling chamber)2 burners, one 450,000 Kcal, one 350,000 Kcal, Italian brand, drying oven length 30 meters, cooling room length 6 meters, cooling time is about 2-3 minutes.3Silk printing machineSpeed:7pcs/min,automatically loading and unloading the drum 4Drum turnover device 5Bending conveyor 6Straight conveyor Machine ParametersA. Front Process1. Drum body straightening & blanking, cover/bottom straightening(Share)Hydraulic upcoiler- decoiler machineSheet thickness:0.8~1.2mm Sheet coil width:660~1250mm Max coil diameter:1650mm Coil weight≤10TCoil ID:φ508/φ610Decoiler speed: 5-50m/minSeven roller sizing straightening machineSheet thickness:0.8~1.2mmStraightening precision: ≤1.5mm/m2Shearing precision:A. Length±0.5mm/2mB. Width±0.5mm/2m C. Diagonal≤1mm/2m,Shearing line speed: L=1800mm, ≤18 pcs/minBlanking line speed: L=660mm, ≤14set/minShearing machineShearing thickness≤3mm, Shearing width≤1500mm  2. Up/low Cap Production Line - Punching Machine-160T punching machine For up/low cap blanking, one machine capacity: 12pcs/min-80T punching machineFor normal drum hole punching and lockingB. Middle Process1. Sheet rolling and Resistance seam welding - with automatic sheet loading/unloading deviceThe process:Suction metal sheet automatically feeds to the rolling area→ Rolling→Rolled drum movement→Welding area→Welding→Welded→Cutting→Auto unloading→Repeat the above actions  Working efficiency: 10 pcs per minDiameter range: 560/571.6mm, customized acceptLength range: 900-1050mmMaterial thickness range: 0.7-1.2mmDigital panel control, easy for operation.Automatic electrode adjustmentAutomatically loading/unloading the workpiece, automatically rolling and seam welding.                          2. Flanging and expanding machine(Flanging & Standard Bead forming)The drum will be loaded to the machine automatically through conveyor, the machine will automatically check the drum body and lift it to a suitable places, then the carriage plate will move forward, the drum body will be flanged and expanded, then automatically lift down, the carriage plate will automatically move back(when the carriage plate is back, the machine decompression will be loading state, which will save energy). The drum body will go down and be unloaded on the conveyor.  Drum material: SPCC steel plateDrum thickness: 0.6-1.5mmDrum diameter: 560, 565, 571.5mmDrum height: 880-920mmMachine size: 3800*710*1600mmMachine weight: 5000kgsPower: 18KWCapacity:>6pcs/min  3. W Beading Machine (Multi currogation & W bead forming)The conveyor will automatically load in the drum body, the machine will automatically