Stainless Steel Frame Fitter1. IntroductionThe frame filter is
stainless steel multi-plate frame type filter, it is suitable for
liquid with concentration less than 50%, low viscosity, low
residual content. The filtration is hermetic filtration, to achieve
fine filtration, half fine filtration like purification,
sterilization, clarification.The material of the machine is SS304.
The filtration is hermetic, filtration liquid is little waste,
filtration quality is good, filtration efficiency is high. The
filtration part is made up of 10 filter plate, filter area is big,
according to customer's requirements, can change the filter
membrane and number of filter plate, thus the machine is
multi-functional. The filter plate is spiral mesh type, it does not
transform, easy to clean, prolong the filter membrane's using life,
to lower production cost. The machine is with transfer pump, with
little kw, low power consumption. The machine is on wheel, easy
operation, easy to move.2. Application and advantage The
machine is widely used in pharmaceutical, food, beverage, water
treatment, wine, chemical, environment industry, etc, it is the new
machine for liquid filtration, clarification, purification and
sterilization. The machine adopts salient type filter plate,
enlarge the water cut area, makes no dead space, to maintain the
liquid's performance. All the hermetic parts are with
silicone gasket, it is non toxic, high temperature proof, no
leakage.Inlet pipe is check ring joint structure, easy to dismantle
and clean. According to customer's requirements, the machine
can change the filtration material and qty of filter plate, make
the machine multi-functional. When the machine works, press
the gaskets, no liquid loss, clarification degree is good. For
sterilization, microfiltration membrane is ideal choice.3.
Operation1) Press: check the machine before operating it.The
filtration membrane gets close to gasket, at the center part; check
if the power source is on; check the gaskets; check the connecting
piping.2) Product feedingBefore starting power source, open inlet
valve, shut off outlet valve, open air outlet valve, pump
priming(about 2 minutes, see the situation), then shut off inlet
valveOpen inlet pump, open inlet valve slowly(if too quickly, will
do damage to the filtration membrane, because the pressure goes
high suddenly). The inlet pressure comes to normal pressure, when
air is all out by air outlet valve and little qty liquid is out,
shut off the air outlet valveOpen outlet valve slowly, watch the
situation of outlet, when there is no liquid comes out at outlet(or
only few liquid comes out), it means residual is full.3) Take out
residualShut off inlet valve first, then shut off feeding pump, to
prevent liquid return back to damage filtration membrane. Shut off
outlet valve after no liquid comes out at outlet, pull the filter
plate to take out the residual. At the same time, clean the
residual sticks on the hermetic side.4. MaintenanceUse 3-5% sodium
bicarbonate solution first, then use water to clean it, then
disinfect till PH value is ok.5. Common fault and
solutionNo.FaultReasonSolution1Pump can not be started or pump with
big loadmotor or power source is abnormalpump gets struckoutlet
valve is oncheck motor or power sourcecheck pump cover or
impellershut off outlet valve2No liquid outPriming is not
enoughRotation direction is not correctRotation speed is too
lowSuction height is too highDo pump priming againCheck the
rotation directionCheck the speedLower the suction height3Liquid
comes out suspendAir leakage at inlet piping Air is not discharged
fullyStuck at inletLots of air is suckedCheck connecting parts and
gasketsDo pump priming againTake out the stucking thing Check
the inlet place4Flow is smallSee 2,3Static lift is higherMore
resistancePump's impeller is blockedleakagesee abovecheck the
system pressure and liquid heightcheck the piping and check
valveclean or change itcheck shaft seal and inlet & outlet
connection5Lift is not enoughsee 2-1,3-1, 4-4Liquid weight,
viscosity is not suitableCapacity is too bigSee above Check
the liquidMake capacity smaller6NoiseFriction between pump cover
and impellerSee 5-3Liquid weight creasesPump shaft bendsCheck pump
insideSee aboveCheck liquid weightChange pump shaft7VibrationSee
3-4SurgeImpeller is damagedSee above Check liquid and outlet
pressureRepair the impeller8LeakageMechanical seal is brokenChange
mechanical seal6. Technical ParametersModelPlate
qtyFilterArea(m2)PlateDimension(mm)Membrane(um)Pressure(Mpa)Water(t/h)Power(kw)Dimension(mm)FF-1-150100.1701500.80.151.51.1750*330*680FF-1-200100.3142000.80.153.01.1790*380*750FF-1-300100.7063000.80.155.01.1850*460*880FF-1-400101.2504000.80.28.02.21050*690*1100FF-1-400162.0004000.80.29.02.21250*690*1200FF-1-400202.5004000.80.210.02.21350*690*1200FF-1-400243.0004000.80.211.02.21450*690*1200FF-1-400324.0004000.80.313.03.01550*690*1200FF-1-400405.0004000.80.315.03.01650*690*1200FF-1-400486.0004000.80.319.03.01750*6
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