Fully Continuous and Automatic Waste Rubber Recycling Tyre
Pyrolysis Unit Most Advanced Tyre Pyrolysis Plant 1 Set
Application:Waste tyre to oil,electricity Advantages:full
auto,continuous production,save labour and energy,environmental
Model#: BJ &1.6m*26m reactor Capacity:50TPD 2.Process Flow
DiagramUnique Technology Advantage1,Advanced Energy Saving
Technology of Cycle Heating Internal and ExternalThe basis of
energy saving technology lies in:the fuel is directly heated in the
"internal reactor",which can transfers heat energy equally to the
reactor all around in 360 degree.The heating efficiency is two or
three times more than the way of heating at the bottom of the
reactor only. Meanwhile, the material is distributed on the surface
of the "internal reactor in 360 degrees ", with large area of heat
absorption, and the heat energy is fully absorbed in the "internal
reactor ".At the same time, the heat energy of the "internal
reactor" is circulated to heating stove of "external reactor"
and heat to reactor.The heat energy is transmitted to the "material
preheater" again after secondary utilization and then preheat
materials. Thrice use like this, especially both heat absorption
and heat release evenly all around of internal reactor, heat
utilization increases 3-4 times. 2,Advanced Continuous Operation
TechnologyContinuous production must be completed jointly in three
basic links, namely uninterrupted feeding, continuous slag
discharge and uninterrupted oiland gas discharge.In particular,
continuous feeding and continuous slag discharge are two key
technologies, which are the core technologies related to the real
uninterrupted production. Because feeding can not be continuous if
slag could not be discharged in time.Then it can not realized
continuous running if without continuous slag discharge. The key
technology lies in our design of "automatic gas seal feeding, slag
discharge method" which belongs to our company's proprietary and
patented technology. Thus,in high temperature condition,feeding
material can be push into reactor,then slag discharge out of
reactor,meanwhile hydrocarbone can continuously fractionate out of
the reactor to achieve completely continuous production of
feeding,slag discharge,oil producing in one production line,greatly
improving the production efficiency and environmental protection
effect. 3,Advanced Automatic Decoking Removal TechnologyAt present,
the biggest problem for continuous production of rotary reactor is
thick coke will be formed continuously when feeding materials are
affected by high temperature in the reactor, which not only
makes the reaction unable to proceed, but also damages the
equipment quickly.The company invented a series of automatic
decoking devices, such as"Plate decoking method";"Shoveling pushing
decoking method";"Friction decoking method", etc,which can
constantly remove the coke in the reactor to ensure the continuous
reaction and greatly extend the life of the equipment, completely
solve the problem of materials (especially plastic and liquid raw
materials) in the running of reactor. Important data:Oil content of
carbon black from our plant:0.3%. Good quality carbon black sells
at good price. 4,Advanced Catalytic Cracking Technology in Low
TemperatureGenerally, low technology enterprises adopt simple
heating pyrolysis method for oil refining, and many recombinant
fractions higher than the molecular weight of diesel 220 which will
fail to be pyrolyzed and cannot be converted into qualified fuel
oil.Our company adopts "Precious Oil" series of conversion
agents to depolymerize macromolecules and harmful substances in
reactor. At the same time, deep cracking agent was used in the
special fixed bed catalytic tower to further crack macromolecules
and maximaly improve the oil recycling rate. Moreover, the end
oil has better quality with less colloid and asphaltene.Due to the
effect of catalyst, the temperature of pyrolysis is reduced, there
is no coking in the equipment, so the quality of carbon black good.
5,Advanced Sulfer Removal TechnologyIn the tire reaction,with new
sulphur-fixative added into the reactor, sulfide of feeding
material will solidify through complexation and gasified sulfide
will be absorbed, thereby to prevent sulfide emission into the
end oil and around air. 6,Advanced Sulfer Removal TechnologyIn
order to ensure the accurate and smooth production operation , the
relevant device key parts are installed digital instruments which
will centralized manage of all data,thus will highly improve the
controllability of operation and timely problems processing .
Environmental Protection and Safety(1)No dust.Main pyrolysis system
operate in closed situation (reactors) in production. That is to
say safe operation in a totally closed equipment. (2)Non-condensate
gas(mainly C1-4) The non-condensed gas recycled can transfer into
heating system itself to support the continuous production.If there
is a problem in the system, turn off the heater, the
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