Automatic Small Capacity 500ml Plastic Bottle Fruits Juice Juicer Filling Production Line Processing Machine

Product DescriptionProducts DescriptionFull Automatic Juice Hot Filling Packing LineThis Machine Series is designed for non-carbonated beverages filling, like Juice, Tea Drink, Dairy Drink etc.Air conveyor is connected with 3-in-1 monoblock directly. Bottle transport adopts neck-fixing way.Working Principle: Bottles in air conveyor are transported through starwheel to rinser of the 3-in-1 monoblock. The circumgyrating tray of rinser equips mouth-blocking grippers. The gripper clamps bottle mouth and turns 180°along the guide rail and makes bottle mouth down. In given area of the rinser, the given nozzle sprays disinfectant to sterilize inner wall of the bottle and outer wall of bottle, too. The cleaning bottle is guided out through starwheel and into filler. The bottle in filler is hold by bottle neck splint. Filling valves moves up and down through valve elevating organ under effect of cam. Filler adopts gravity filling way. Bottle moves up to open filling valve and starts filling. When material in bottle rises and blocks air returning hole, filling ends. After filling finishes, bottle mouth descends and leaves filling valve. The bottle enters capper through transition starwheel. The faucet of capper blocks bottle neck, keeping bottle upright and preventing rotation. Screw capping head keeps revolution and rotation, under cam effect, to achieve action of grasping cap, sleeving cap, screwing cap and pulling off cap, to finish the whole capping process. Finished bottle is transported through outfeed starwheel to outfeed conveyor and is sent out of the 3-in-1 through the conveyor.Main Features:Bottle infeed:Air conveyor is connected directly with infeed starwheel.Equip pneumatic bottle blocking device.  Rinser Part:The rotary tray is welded with SUS304 stainless steel completely.Adopt Promethean overturning grippers. The gripper blocks bottle neck, avoiding  possible pollution to bottle mouth screw position caused by rubber pieces of  traditional grippers. The gripper is made of SUS304 stainless steel, sanitary and durable.Adopt high-efficiency spray nozzle. Water is sprayed out according to set angle and can wash any position of bottle inner wall. Wash completely and and it saves water.    Filler Part:Rotary tray is made of SUS304 stainless steel.Adopt hot filling.Filling valve is made of SUS316L.High-precision and high-speed filling valve with level precision ≤±2mm.Adopt integer liquid tank and the tank's liquid level is controlled by float ball.Filler drive is provided through transmission of gears by drive system in the machine base.Capper Part:Adopt magnetic constant contortion capping head. Capping effect is stable and reliable. Fraction defective≤0.2%.Cap falling rail equips device preventing reverse-caps passing and taking reverse-caps. It equips one group of photoelectric switches. While there is no cap in the rail, the machine will stop running automatically, which avoid bottles without caps effectively.High-efficiency centrifugal cap sorting way, little abrasion.Conveyor System:Bottle Conveyor system is a necessary part for the complete production line. A smooth and stable bottle conveying between each machine is also a key factor for the complete line running efficiency.For Plastic bottle filling line and canning line, chains apply plastic engineering material; for glass bottle filling line, it will choose stainless steel 304 materials.     Product ParametersTechnological ParametersFull Automatic Juice Hot Filling Packing LineModelRXGF14-12-5RXGF18-18-6 RXGF24-24-8RXGF32-32-10RXGF40-40-12 RXGF50-50-15RXGF60-60-18Filling Spped(500ml)3000-4000BPH6000-8000BPH80000-10000BPH15000-16000BPH16000-18000BPH18000-20000BPH24000-26000BPNumber of Working Positions14 Rinsing, 12 Filling, 5 Capping18 Rinsing, 18 Filling, 6 Capping24 Rinsing, 24 Filling, 8 Capping32 Rinsing, 32 Filling, 10 Capping40 Rinsing, 40 Filling, 12Capping50 Rinsing, 50 Filling, 15 Capping60 Rinsing, 60 Filling, 18 CappingBottle Size 200-2500mlFilling Valve Type Hot FillingRinsing Water Consumption1.0T1.2T1.8T2.2T3.0T3.6T4.5TInstall Power3.0kw3.5kw3.5kw5.5kw9.0kw 11kw11kwMachine Overall Size(mm)2200*1550*26503130*2400*27503130*2400*27504300*2930*27504300*2930*27505100*3825*27505300*3950*2750Company ProfileCompany ProfileAbout Hao Pak:Hao Pak Machinery was established in 1998, one of the earliest manufacturer for beverage filling machines in China. Well Machinery is located in Zhangajigang City, Jiangsu Province, about 2 hours drive from Shanghai International Airports, workshop covering more than 10,000 square meters, total about 150 employees with a more than 30 professional technical engineers to design and develop advanced machines. Hao Pak co integrates design, develop, research, design, manufactuere, technology service and marketing to provide complete set machines for water, beverages, alcohol drinks and dairy drinks. Hao Pak Co is adhering the principle of " Quality First, Service Gurantee". Clients' needs are the top important goal