Robot Vision Sorting Nut System Solution1. Function and
description:1.1 System Composition and Function
The solution of robot vision sorting nut system
includes industrial robot technology, various operation
technologies, sensor detection technology, PLC programming
technology, hand grasping control technology, visual inspection and
other technologies.The system is composed of various functional
modules:Industrial robot module: It consists of industrial robot,
base, end gripper tool, robot control system and teaching box. Job
workpiece storage module: 4-pcs 4-layer automatic storage modules
for storing test boxes.Job workpiece storage module:4-pcs 4-layer
automatic storage modules for storing test boxes.Conveyor belt
module:The conveyor belt module is constructed of aluminum alloy
profiles, and the belt is installed for transmission. Sheet metal
plates are fixed on both sides of the belt, and the structure is
firm.Conveyor belt technical parameters: L 600mm*W100mm*H
100mm,maximum speed:>3m/min.A variety of end tool modules:There
are three types of hand tools, custom sheet metal tools, and vacuum
suction cup tools. PLC main control module: It is mainly
composed of PLC controller, control box, etc. The control ZK3U PLC
is used to control each functional module.Visual inspection module:
visual camera module, this vision is a color intelligent vision
with functions such as positioning and color
discrimination.Electronic scale module: (1)Accuracy is 0.1g (2)
Support modbus-RTU communication, readable object weight, balance
status.Sensor module: photoelectric sensor, calculates when the nut
reaches the visual recognition area, and controls the start and
stop of the conveyor belt.Alarm light module: red, green and blue
three-color alarm lights, which inform different states through
different colors.Digital tube counting module: Install the digital
tube display counting module on the conveyor belt, you can know the
total number of supply on the conveyor belt, and display the total
number, install a counter on the big and small nut sorting robot
arm to count the size of the nuts. The total number of passes.Alarm
light moduleHuman-computer interaction interface module:Use the
industrial touch screen to display all the data collected by the
main controlOthers: Including system training platform, control
buttons and connector boxes, nuts of different sizes, wiring
troughs and other pneumatic systems.Note: The default industrial
robot for workstation applications is ZK-BOT303Ed, and it can also
be replaced with similar load products of the ZEKEEP brand.
This device is a teaching and training display
production line and the most typical mechatronics product. It is
developed for colleges and universities, vocational colleges, and
vocational education and training institutions. It is suitable for
industrial robots, mechatronics, electrical automation, etc.
Professional teaching and training. It is specially designed for
teaching and training purposes on the basis of being close to the
industrial production and manufacturing site, which strengthens the
installation and debugging capabilities of mechatronics.3,System
module introduction:Note:The pictures and photos of each module are
for reference, the shape and size may be slightly different, and
the product matching shall prevail.3.1 Training platform
(1700X1200X750mm)Each module of the system is placed on the
aluminum profile training platform. The main frame of the training
platform is constructed of sheet metal and aluminum profiles.
Baffles are installed on both sides. The front acrylic material is
used to open the door, which is safe and convenient to operate, and
the appearance is neat and generous.The bottom of the training
platform is equipped with brake rollers and adjustable feet for
easy support and movement. The horizontal slideway of the system's
draw-out control part is placed in the center of the training
platform. When the door is opened, the control part can be pulled
out.technical parameter:Dimensions (LxWxH) 1700X1200X750mm Bottom
shape: adjustable feet and rollers3.2 Industrial Robot Module
The module is composed of ZK-BOT303Ed teaching
manipulator, base, end gripper tool, robot control system and teach
pendant.1.ZK-BOT303Ed*4 sets (1) Manipulator
structure: Made of 6061 aluminum alloy anodized material, equipped
with 3 industrial two-phase stepper motors, 3 1:10 helical gear
reducers, 15 arc minutes of backlash, this manipulator is a 42
stepper motor teaching model three-axis manipulator, and open the
manipulator control protocol (serial port protocol), users can
develop the manipulator twice, easy to use, which can be used for
palletizing, dismantling, stomping and handling, and can support
point-to-point, point-to-point Straight line, straight line to
straight line, etc., DO output, DI input, including world
coordinates, that is, it can go straight up and down.
The control protocol can also support openMv, USB industrial
cam
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