Application field of diamond roller(1) Auto parts industry:
crankshaft, valve body, piston ring, oil needle, oil needle body,
ball cage universal joint, oil nozzle oil pump, etc.(2) Gear
industry: double piece single cone, single piece double cone, gear
tooth tip, full tooth surface, etc.(3)Machine tool industry: guide
rail, sliding block, ball screw, etc.(4) Bearing industry: ball
bearing groove, linear track pair, cone bearing, column bearing
groove, textile bearing, etc.(5) The amount of cutting tool
industry: caliper, drill, saw blade, milling cutter slotting
cutting edge, tap thread, etc.(6) Light industry: refrigerator
compressor, bicycle shaft, etc.(7) Hydraulic industry: plunger pump
connecting rod, etc.Our advantages(1)High efficiency---Simple
operation, high dressing efficiency, long service life, stable
quality(2) Stable accuracy---The grinding wheel with complex
surface which cannot be finished by other dressing methods can be
trimmed, and the surface quality and accuracy are stable(3) Small
tolerance---The angular symmetry tolerance of diamond dressing
roller is controlled at 0.5 degree, and the minimum tolerance of
arc is guaranteed within 2um(4) the machine preparation time is
short---The diamond roller greatly reduces the dressing time,
improves the production efficiency and reduces the wear degree of
mechanical equipment(5) Customize---Provide customized service
according to customer requirements and drawingsCustomized
information (Buyer fill in)Part name Workpiece
material Surface roughness requirement Grinding wheel
specifications Drawing of diamond grinding wheelor drawing of
diamond roller Current pain point Installation of diamond
roller• The motor shaft of the dressing device shall be cleaned
with a clean towel;• The runout of the dressing shaft should be
checked before installation, less than 0.002mm;• With a clean
towel, apply lubricating oil to clean the inner hole of the roller
and remove impurities;• Be careful not to overtighten the screws
when installing (nuts about 100 Newtons*Meters of torque, the
bolt is about 10-32 Newtons*Meters of torque);• Do not use too much
force or knock when installing the roller on the dressing shaft;•
After installation, check the axial and radial runout of the roller
after installation.Note: During installation, be sure not to use
brute force, especially not to use hammer and other external forces
and use high temperature, so as not to damage the roller !Cooling•
Cool the alignment grinding area• The flow rate of the coolant
should be equal to the speed of the grinding wheel;• Flow rate and
pressure depend on coolant velocity and nozzle size;• The cooling
pressure of the forming roller should not be less than 10Bar.Some
successful cases photos /* March 10, 2023 17:59:20
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