Product DescriptionMedium Frequency Induction Melting Furnace,also
called Intermediate Frequency Induction Smelting Furnace,Medium
Frequency Coreless Induction Melting Pot. There are some kinds:Such
as traditional KGPS SCR in Parallel Type,the new KGCL SCR in Series
Type and IGBT in Series Type,etc. But in terms of long time and
high volume production,the traditional KGPS SCR Paralleling Type
Medium Frequency Smelting System has the most stable quality and
best performance,which is widely used in melting,casting,quenching
and heating various steel,copper,aluminum,zinc and other metal
material and their alloys,can also be used in the smelting and
casting of gold,silver and other precious metals. I.The Main
Principle of Induction Melting FurnaceMedium frequency induction
melting power source is one kind of electric circuit system which
change the power frequency current from 50Hz or 60Hz AC to DC by
the SCR three-phase bridge rectifier circuit system,then filtered
by the filter reactor,finally be invertered from DC to adjustable
single-phase medium frequency AC again,supply to the induction coil
and induction furnace,actually the whole rectifier circuit system
is one invertered process:AC-DC-AC. The single-phase medium
frequency ac current through induction coil of generate
a large number of magnetic lines, the interacted magnetic
lines and the metal material in the furnace produce induction
current,and the interaction between the induction current and the
resistance of the metal material in the furnace make the metallic
material temperature rise,that is the eddy current phenomenon,and
then heat and melt the metal to achieve the goal of forging and
smelting the metal material in the furnace. II.The Composition of
Induction Melting MachineThe whole induction melting furnace system
include the following main parts: 1.Medium Frequency Power Source,
2.Capacitor Box, 3.Melting Furnace, 4.Reduction Box Type or
Hydraulic Type Furnace Toppling Device, 5.Graphite Crucible,or
other kind of furnace whose furnace lining is made by Quartz
Sand,Magnesite Sand,White Alundum,or other kinds of Fireproof
Material,and their Crucible Molds, 6.Water-cooled Cables and their
Connecting Copper Rows, 7.Water Cooling System,and so on. III.The
Main Characteristics of Induction Melting Equipment1.Induction
furnace system is run by electric energy,small volume,light
weight,high efficiency,fast melting speed,and the furnace
temperature is easy to be controlled,have good application effect
in all metal industries. 2.The induction furnace can nearly melt
all kinds of ferrous metal and non-ferrous metal,also their alloy.
3.Simple operation technology,reliable melting operation;Uniform
heating temperature,less burning loss,good consistency of metal
components,good casting quality.At present the capacity of
induction melting furnace is already nearly hundred tons,can meet
the needs of the mass production. IV.Different Kinds of Induction
Smelting Furnace1.Aluminum Shell Furnace:Furnace shell is made by
casting aluminum,small volume,light weight and low cost,suitable
for melting and casting in a small way,especially less than
5ton. 2.Steel Shell Furnace:Furnace shell is welded by hard
steel,low magnetic leakage,high efficiency,hard structure and
frame,suitable for a large number of melting and mass
production, especially more than 8ton. V.Water Cooling
System1.Simple Type Natural Cooling Way:Water Tank or Water Pool
+ Pumps.Simple,convenient and practical,but natural heat
dissipation,low efficiency,suitable for smaller furnace,the cooling
water is easily polluted and block device waterway. 2.Closed Type
Cooling Tower Water and Air Cooling Way:Water Tank + Water
Pump+Air Cooling fan + Heat Exchanger.Cool the water inside
the copper tube of heat exchanger by the air cooling fan to achieve
the goal of cooling induction power source and
furnace.Simple,convenient,safe,efficient,the first choice of modern
smelting industry. Main Technical ParametersTypeThe input
voltageThe largest output powerFluctuatingfrequencyThe pressure of
cooling waterThe main/Extension weightThe input water
temperatureKIM-15AB3- phase,380-440V15KW1-20KHZ0.02MPA20kg/30kg
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