1.1. Brief introduction of insulating glass production line
LBP2000Q with gas filling on line(for max. glass size:
2000*3000mm) This Vertical Insulating glass machine is
composed of 1) loading section, 2) washing and drying section, 3)
transmission and storage section, 4) light inspection and spacer
bar attaching section, 5) transmission section,
6) inside assembly and inert gas filling
section, 7)storage and unloading section. With special design,
it can wash Low-E glass effectively with high speed. This line is
controlled by PLC and realizes the automatic control and frequency
control of the motor speed of the whole line. It adopts advanced
assembly technique and solves the problems of uneven press and
misplacement of the glass. The assembly section adopts limit switch
and cylinder tank whose travel distance can be adjusted, making the
operation easy and the location precise and the movement
reliable.There are two operation methods in the control panel
'automatic' and 'manual'. If the separate operation of each
section or maintenance is needed, the 'manual' operation method is
needed.Three pair of brushes import from USA, DuPont brand. Which
is well known for its fine quality and durable in use. They can
wash Low-E glass. Automatically distinguish the coating side
of coated glass and Low-E glass.Adopt waterproof bearing without
oil lubricant, SKF brand import from Sweden. The washing body
adopt stainless steel and anti-rusting materials.The PLC and other
electric elements adopt Schneider brand, import from France.With
automatic inert gas filling function in the press section. The
inert gas filling efficiency is more than 95%1.2 Performance
characteristic for Insulating Glass Production Line:1)
Automatically distinguish the coating side of coated glass and
Low-E glass, indicated by alarm.2) Static state put glass when add
glass material, ensure safety in production.3) The washing machine
adopts stainless steel and other corrosion resistant material,
good waterproof, security, clean, and long service life. Equipped
with sponge roller, which makes the washing and drying more
efficiency.4) Three pair of brushes, one pair with hard brushes
which can keep away from the glass when wash Low-glass; while the
other two pair is soft brushes, which can wash Low-E glass and
won't break the coating.5) Can process 3~18mm thickness glass, with
wide using range.6) It can process same edge double layers and
triple layers insulating glass with high efficiency.7) The bearing
take famous brand SKF, which smooth with oil-less powder. In this
case it will keep water free from oil and keep water clean.8) Adopt
low-voltage electric apparatus component, the sensor, PLC, whole
process automatically control machinery.9) Treat the surface of
plate guard through baking, powder coated. Appearance is beautiful
and wears well.10) The dry part use circulation hot wind that
ensure the dry effect for glass and reduce the noise.11) The press
section can be opened in large journey to maximum 500mm, easy to
maintenance.12) In the press section, there is inert gas filling
function. The inert gas filling efficiency is more than 95%.13) PLC
control system with touch screen interface. Easy to operate and
automatically self-diagnosis the fault of the production line.14)
Glass position memory function, can easily and quickly deal with
the inconvenience caused by errors, improve the production
efficiency.1.3 Insualting Glass Production Line with Argon Gas
Filling on line Technical Data and Specification
Model LBP2000Q Max processing glass size 3000*2000mm
Min processing glass size 450*200mm Single glass
thickness 3-15mm Cleanout speed 3-10m/min Work
speed 15-45m/min Power supply 3P.
380V/50Hz Total power 41.35Kw (include heater
10Kw) Inert gas type Argon, Nitrogen, etc. Inert gas
efficiency More than 95% Total
weight 8500Kg Outline
Dimension 22800*2500*3180mm 1.4 Insulating Glass
Production Machine Function and features
Insulating Glass Production Line Section 1
Loading SectionLow-E glass automatic diagnosis system. The back
board is high quality Aosong board through the NC machining and
wheel combination, makes it beautiful and durable. It is the first
section of the line and its main function is to transmit the glass
to the washing and drying section. The transmission is carried out
by chains driven by the motor and the transmission speed is stable.
It runs at the same speed of the washing and drying section and the
speed can be changed by the inverter. It can avoid the back board
bending and deformation, waterproof and anti-acid.
Insualting Glass
Production Line Section 2 Washing and Drying SectionStrong pointsa.
The water in the washing tank, you'd better use the purified
water.b. Mechanical adjustment wind of knife, without any manual
operation. According to the thickness of the glass, mechanical
detection and adjustment of the wind knife.c. 15kw fan, two pairs
of
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