SAW welding machineSubmerged arc welding (SAW) is a
common arc welding process. It is a fusion welding method
that arc burns under the flux.It is widely used in pipe spool
fabrication for various materials in pipe spool fill and cap pass
because of its lower cost and higher welding efficiency. It has
below advantages:High welding efficiency: the penetration ability
of the arc and the deposition efficiency of the welding wire are
relatively large, and the welding speed is high.The welding
parameters of submerged arc welding can be kept stable through
automatic adjustment system, and the degree of dependence on welder
skill level is low.No spatter, no arc, low demand for wind
speed;NAEC designed pipe welding machine can adopt SAW for
automatic fill and cap pass.When the welding material is
determined, the chemical composition of the weld depends to a large
extent on the matching of flux and wire. Therefore, proper
selection of flux and welding wire is an important part of
submerged arc welding technology. NAEC SAW welding machine
recommended welding wire: φ2.0-2.4mm; for big pipes, thicker wire
such as φ4.0mm is recommended.During SAW welding, the welding speed
can reach 350 to 400mm per min.Surely our welding machine can not
only implement SAW for automatic fill and cap pass, it can also
implement GTAW or RMD for root pass, GMAW, GTAW for fill and cap
pass. All of those welding technologies can be realized by using
one welding power source.We have programmed 40sets WPS in the touch
screen, operators just need to select the suitable one.NAEC is
professional in R&D of various pipe fabrication machines and
pipe spool fabrication production line. We can support client to
reach 0.25manhour/DI productivity and 80% automation fabrication
rate. If you are interested in, pls feel free to contact with us
for more information.Pipe Spool Fabrication Machines1Pipe Cutting&
Beveling All-in-one Machine>Suitable for pipes not larger than
8",max.thickness:20mm>Cutting efficiency:100times/8hrs>PLC
control with automatic measuring to guarantee the same processing
cycle>Widely used for small bore C.S/S.S production lines2High
Speed Band-saw Cutting Machine>Three models
available(16"type,24"type",48"type)>PLC system
control;self-measuring function with precision:±0.5mm>Using
hydraulic self-centering chuck>It only takes 6 minutes to cut a
24" pipe of 25mm thickness>Widely used for C.S/S.S production
lines.3High Speed CNC Pipe End Beveling Machine>Automatic
self-centering chuck>Single V,double V,U type bevel>Can be
matched with pipe end turning devic>High speed beveling:for
example,it only takes 2.5minutes to get a 37.5 degree bevel for a
S.S pipe end(diameter :610mm,thickness:25mm)>Several models
available:16",24",32",48"4Two / Multi- Axis CNC Flame/Plasma
Cutting Machine>High efficient pipe cutting with automatic
self-measuring function, pipe end beveling, intersection line
profiling for both main and branch pipe.>Five/multi-axis cutting
machine can profile more complicated outlines with various bevel
type>Standard machine suitable for pipes nor larger than
24''5Multi-function Pipe Fitting-up Station>Suitable for
flange,elbow,tee,reducer to pipe and special T-joint
fitting-up.>Light-duty type(manual) and heavy-duty
type(motorized) are available.>Different types available, 8"
type, 24" type, 32" type, 48" type, 60" type6Automatic Pipe Welding
Station>With two welding heads>TIG/MIG/SAW are
optional>PLC system control & WPS programmed>Max. efficiency
fo reach welding head can be 400D.I/8hrs even use TIG/MIG
technology.>Different types available, 8" type, 24" type, 32"
type, 48" type, 60" type7Conveyor Handling System>used for pipe
convenient transporation during in pipe spool fabrication.>Its
speed is adjustable between 2M to 20M/min.For more information,
please contact us, thank you!/* March 10, 2023 17:59:20
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