Application and Features:This production line is mainly used for
marking, punching and shearing of metal parts in power
transmission, communication industry and construction
industry. The CNC production line has independent hydraulic
power mechanism and electrical CNC system, using centralized
control. At the same time in order to facilitate the host mold
adjustment and other parts adjustment, also has part of
decentralized control action. The main machine adopts the
steel plate combined mechanism. Small Size, light weight, good
rigidity. Hydraulic system with solenoid valve reversing, simple
structure, easy to use, easy to maintain.Single Blade Shear, no
scrap, save more raw materials; upper and lower blade clearance can
be adjusted according to the material thickness.3. Close-type
marking unit, with four transposition head box; machine through the
force analysis can be seen that the force is better, the equipment
is more stable.4. Closed type Punching unit, very strong. Each
punching unit is equipped with 3 die moulds and 3 sets of cylinder
automatic quick die changing device, which can automatically
realize 3 sets of punching with different diameters. Backmark servo
adjustment, equipped with a feeding mechanism to avoid the
collision of the equipment during the feeding process. The press
device ensures the accuracy of the equipment in the punching
process. PLC program optimization combined with hydraulic system
improvement, so that the whole machine punching speed is very
fast.5. The shearing unit uses a closed fuselage, which is
very strong. The single-edge shearing mechanism ensures that the
cutting section is neat and the shearing gap is convenient to
adjust.6. The NC carriage, angle is clamped by pneumatic
clamps, to move and position quickly. The workpiece is driven by
servo motor, driven by gear rack and linear guide, high positioning
accuracy. The maximum speed can reach 80m/min.a.The guide adopts
special steel, through anti-corrosion treatment, not easy to rust,
rack quenching treatment, long time friction will not be damaged,
long life, more stable performance;b.The clamp rod of the new NC
carriage is stable and does not vibrate. The clamp rod is lifted by
pneumatic, which has high speed and high efficiencyC.The NC
carriage adopts more stable sub-guide to move on the feeding path,
with high precision, and prolongs the service life of the
equipment.7. The machine has three CNC axes: the movement and
positioning of the feeding carriage, the movement and positioning
of the AB datum, each CNC axis through CNC control to ensure the
accuracy of hole spacing of angle & flat & channel Steel, and the
accuracy of the quasi-distance of the transverse
punching.8. The transverse feeding table is used as the
feeding table for Angle Steel, and the angle steel is manually
divided and slid down to the feeding channel.9. The hydraulic
pipeline adopts the structure of clamping sleeve, which effectively
reduces the oil leakage and improves the stability of the
equipment.10. Equipment configuration of the main outsourcing
parts: cylinders, solenoid valves, hydraulic valves, PLC, servo
motors, drives and other products from world-famous brands, ensure
high reliability and high precision equipment.11. Computer
programming is easy, can show the workpiece graphics and hole
location coordinates, easy to check. It is convenient to store and
call the program, to display the graphics, to diagnose the faults
and to communicate remotely by using the host computer.To sum up,
the production line to achieve a variety of multi-aperture
punching. Basically meet all kinds of metal products required by
the width of not more than 140 channel steel processing technology
requirements and angle steel and flat steel processing below 100,
and compared with the old process, shorten the auxiliary work time,
improve work efficiency. Specification: ModelTBX1010Processing
RangeAngle:L40х40х3~100х100х10;Flat bar:50x5-140x12 ;
Channel:8#-14#Max Punching Dia (mm)Round Hole: Φ26
Slot/Oval Hole:Φ22x50Punching
Force (KN)785Marking Force (KN)630Shearing
Force (KN)1200(Single Blade Shearing)Max Length of
Blank (m)12Max. Length of Finished (m)3Qty of Punching head on
each side3Qty. Of Character Group4Character
Size (mm)14×10×19Qty. of CNC Axes 3Shearing
ModeAngle: single blade shearing, baseline;Flat
Bar: single (straight) shearing, semi-circular double
shear;Channel : single blade shearingFeeding
Speed (m/min)40-60Processing AccuracyAccording to
GB2694-2010Programming ModeKeyboard input, RS232 interface input,
floppy disk input, USB interfaceFunctionError
DisplayDimensions (mm)23000×5000×2500Working
EnvironmentTemperature:-10-40°;Power Supply:380V.50HZ,3
Phase;Range:±10%Air Supply (Mpa)About 1Net Weight(kg)About
8000Total Power(kw)About 30/* March 10, 2023 17:59:20
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