Product DescriptionPlastic Foam Cold Compactor Recycling
MachineMost polystyrene products are currently not recycled due to
the lack of incentive to invest in the compactors and logistical
systems required. Due to the low density of polystyrene foam, it is
not economical to collect. However, if the waste material goes
through an initial compaction process, the material changes density
from typically 30kg/m3 to 350kg/m3 and becomes a
recyclable commodity of high value for producers of recycled
plastic pellets.The EPS foam compressor generates a
pressure-compressed force to compress foam by the screw spiral
rotation,then make the foam scrap into an EPS foam compression
blocks. Our Greenland brand foam compressor machines, can reach max
up to 50 times compression ratio,greatly reduce the storage and
transportation costs of EPS foam, are good choice for EPS foam
recycling.Suitable Products:It is suitable for EPP EPE XPS PUR
EVA EPS plastic foam and polystyrene foam, such as foam box,
EPS foam board, EPS foam fast food box, etc.Main features:1.
Capacity:50-300kg per hour.2. As a kind plastic foam
densifier, it is applied to a wide usage to compress and hot
melting machine EPS EPP EPE XPS PUR EVA.3. The foam compactor
could be used in many places, such as super market, schools,
hospitals, small-sized warehouse, retail stores, and seafood
markets...4. The foam compactor press the plastic foam from
big to small size high efficiently, the compression ratio could
arrive at 1:30~1:50, the compressed material block density could be
350kg/m³, and then it is easy to transport and recycle for next
step.5. The foam compactor has excellent performance,
compacting dimension, low noise, easily and convenient operating
and maintenance…6. Ingenious designed feeding hopper, one
aspect it could prevent the material jumps out when crushed, the
aspect it could also to collect all material into one point to push
the material direction down and helping to feed the material into
extruder. 7. Exquisite structure of blades, especially
experienced designing to the angles of all blades, which could
guarantee high efficient crushing performance with high capacity,
but also could press the crushed material blocks into the extruder
to increase the capacity of whole machine. 8. Compacting
screw and hydraulic pressing, which makes the compression process
high efficient and good performance. All parts compacted into one
machine, saving cost, low energy consumption, small space covering,
which makes the machine to be portable type.9. The foam
compactor is controlled by PLC automatic controlled, easily
operating, stable working performance.10. The block is usually
compressed to be 250*250mm or 380*380mm block. Product
ParametersModelGL-CP-50GL-CP-100GL-CP-200GL-CP-300Capacity50kg/h100kg/h200kg/h300kg/hScrew
diameterΦ138mmΦ290mmΦ350mmΦ410mmInlet
size615mm*500mm1000mm*600mm1000mm*600mm1500*600mmScrew rotation
speed30rpm36rpm36rpm36rpmCrusher blade quantity10pcs2 crushing
shafts4 crushing shafts4 crushing shaftsCrusher rotation
speed100rpm120rpm120rpm120rpmMain motor5.5kw11kw15kw22kwCrusher
motor1.1kw2.2kw*2pcs2.2kw*4pcs2.2kw*4pcsHydraulic pump
1.5kw1.5kw2.2kwEPS Block
size100*100mm250*250mm380*380mm380*380mmDimension1200*1000*1400mm3000*1300*2100
mm4800*1500*2500mm4960*4480*4430
mmWeight850kg1400kg1800kg2600kgDetailed PhotosWorking principle:The
twin shaft are two parallel shafts with blades, they running in
different rotation direction. Each shaft has blades and driven by
the gear box, to crushing the EPS material then the material will
get throught the sreen into the barrel. The material
will be processed by the high speed rotary screw to the barrel,
then the high press to reduce the volume density. 01 Belt
conveyor Transfer plastic foam into hot melting
machine. 02 EPS cold compactor machineA machine to
reduce the size of expanded polystyrene foam and expanded
polypropylene foam for easier transportation. 03 Crushing
blades Break the plastic foam into smaller pieces and enter
the screen. 04 Two crushing motor The use of two axis
crushing knives can effectively break the plastic foam
material. 05 Main motor Through screw high-speed
rotation convey small foam pieces to the conical cylinder and the
circular cylinder, heated by mica heater, and then the melted
material will continue to be conveyed to the die head. 06
Compacting screw and hydraulic pressingThis makes the compression
process high efficient and good performance. For the
environment:1.EPS is uniquely recyclable - all manufacturing
waste can be fully reprocessed as can the products at
end-of-life.2.EPS is comprised of 98% air and therefore only 2%
polystyrene making it a highly efficient use of raw
material.3.Although EPS is derived from a non-renewable
resouce - oil, it represents less than 0.1% of crude oil
usage.4.As EPS is highly energy efficient - the energy saved
over the lifetime of an insulation panel.Raw MaterialFinal
ProductSeller RecommendationAutomatic EPS XPS Foam
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