The main process flow of this 3000t/d dry process cement plant is
as follows: 1. Crushing, Conveying and Storing of Limestone.
First, limestone is crushed by the MB56/75 crusher. When the
maximum feeding size is not more than 1500mm and the discharging
size is not more than 75mm, the crushing capacity of this machine
is 500 to 600t/h. Second, the crushed limestone will be transported
by belt conveyor to the Φ80m round prehomogenization yard whose
storage capacity is 34100t. Third, the crushed limestone will be
prehomogenized and then stored in this yard. Additionally, the
stacking capacity of our stacker is 800t/h, and the reclaiming
capacity of reclaimer is 500t/h. Finally, the prehomogenized
limestone will be sent to the batching station for raw materials.
2. Storing, Crushing and Conveying of Auxiliary Raw
Materials. The open storage yard for sandstones has a
specification of 60m×20m, and a storage capacity of 5100t. And the
open storage yard for iron ores is 32m×20m, and a storage capacity
of 2730 t. PC1609 hammer crusher is used to crush both sandstones
and iron ores. When the feeding size is not more than 600mm, and
discharging size less than 25mm, its crushing capacity is 50 to
70t/h. The crushed sandstones and iron ores will be sent by the
belt conveyor to batching warehouse for storage. The pulverized
coal will be stored in the batching warehouse for storage through
the self-discharging system. 3. Batching Station for Raw
Materials. In the batching station, there are four batching
warehouses respectively for limestone, sandstones, iron ores, and
pulverized coal, and their specifications are φ12 m×25m, and
storage capacity are 2200t,1600t, 2200t, and 770t respectively.
Inside these warehouses, there are weighing feeders used to measure
materials to be given. 4. Grinding of Raw Materials and Waste Gases
Treating. MLS3626 vertical mill is used to grind raw
materials, and waste gases from preheater are applied in drying.
The whole production capacity is 185t/h. Grinded raw meal is
separated by the fine powder separator, and then mixed with powder
in the conditioning tower and electric environmental protection
equipment. Finally it will be sent to the homogenizing warehouse
for homogenization as well as storage. Waste gases from the mill
will take purification treatment in the electric environmental
protection equipment before discharged into the air. 5.
Homogenizing of Raw Meal. Our CP homogenizing silo has a
specification of Φ18m×50m, and its effective storage capacity is
9000t. 6. Calcining and Storing of Clinker. The specification
of our RF5/2500 decomposition furnace isΦ4.0×60m, and our round
2-φ18×40m warehouse has an effective storage capacity of 2-10000t.
Additionally, the final discharging gas has a dust content less
than 100mg/m3 if in standard conditions. 7. Storing and Conveying
of Raw Coal and Pulverized Coal. Raw coal will be stored and
prehomogenized in a crane room with a specification of 21m×113m and
a storage capacity of 9300t. There are two raw coal silos in the
crane room, and weighing feeder can also be found in that room. A
MPF1713 coal grinder is used to grind coal. When the moisture of
feeding materials is no more than 10%, the moisture of pulverized
coal is no more than 1%, and the particle size of raw meal is no
more than 50mm, the output of the whole system is 20t/h. The
pulverized coal will be sent to two silos for storage, and the
purified waste gas is discharged into the atmosphere. There is also
measuring system in these two silos. 8. Drying and Conveying of
Slag and Crushing and Conveying of Gypsum. The drying
capacity of ourφ2.4×18.350m dryer is more than 30t/h, and the open
storage area has a storage capacity of 4000t. When the feeding size
is no more than 600mm and the discharging size is no more than
25mm, the productivity of our PFC-1609 impact hammer crusher is 50
to 70t/h. 9. Grinding, Conveying and Storing of Cement. In
the cement batching station, there are four batching rooms
respectively for clinker, gypsum, limestone and slag. And the
clinker one has a specification of φ10 m×22m and a storage capacity
of 2000t. The specification of batching rooms of gypsum, slag and
limestone is φ8 m×22m, and their storage capacity is 800t, 400t and
900t respectively. The packaging capacity of packing machine is
90t/h. As a professional manufacturer and supplier of dry process
cement plant in China, Jiangsu Pengfei Group Co., Ltd can also
provide you with various other machines, such as 100,000tons/year
small cement production equipment, new type dry process cement
production line, cement grinding plant, industrial kiln and
furnace, grinding equipment, crushing equipment, environmental
protection equipment, cooling equipment, drying equipment, compound
fertilizer equipment, packing machine, chemical equipment and
electrical control system. Our products have passed the
certification of ISO9000 and CE, and they have been quite popular
among customers from as many as 60
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