Product name:Ultrasonic lace machineProduct
model:RPS-R35Input power:1000-2500W(can adjustable)Output
frequency35KHZRunning speed0-20m/minPattern
sizeWidth:0-200mm;Diameter:50-75mmNet weight120KGSize (L * W *
H)1200*600*1200Working power supply220V±5V 50/60HZ 6A An
OverviewIt is amazing to see what ultrasonic energy can achieve in
joining, cutting, patterning, and quilting on synthetic fabrics.
These and more operations are done without the use of thread or
adhesives and at speeds much greater than can be reached with
sewing machines - as much as four times the speed!How does it work?
As the fabric passes under the machine's horn, ultrasonic vibration
causes the materials to heat up and fuse together. Without any
additional glue or heat, the seam is finished. When used with
cutting edge tooling, the vibration cuts through the fabric and
seals the edges of the cut to eliminate any fraying at the
edges.Sewing machine operators quickly adjust to this threadless
sewing technique. Modular systems are available for integration
into automated textile manufacturing equipment and web handling
equipment. Plunge welding or cutting is accomplished by
placing the material over a fixed anvil and having the horn or tool
descend to the fabric. This approach is used to punch holes, such
as buttonholes, to cut fabric strips to preset lengths, or to join
pieces together. Ultrasonics is a clean and efficient method
of joining or slitting synthetic materials.While the initial
investment is much more, the long term benefits more than pay for
itself.Ultrasonic bonding uses high frequency sound to generate
localized heat through vibration and causes thermoplastic fibers to
bond together. Suppliers in the industry say the technology offers
several advantages.A rotary ultrasonic assembly mounted in a
bearing housing that can be mounted in any orientation. It is
available in 20, 35 kHz with bond widths of up to15MM. The bonder
is intended for machinery manufacturers and experienced end users
who desire to develop their own actuation and tooling
solutions. Ultrasonic Sewing Machines operate like a
traditional rotary sewing machine but produce soft, smooth seams
that are impervious to moisture or fluids.Rps-sonic supply high
power rotary ultrasonic systems to the packaging, hygiene and
specialty converting industries.Within the hygiene industry,
Ultrasonic is used for adult and baby diapers/pant, surgical wrap,
and medical face mask products for bonding, attachment, embossing
and lamination of thermoplastic materials. The company has
engineered solutions for feature attachment, core bonding,
acquisition layers and backsheets.Rps-sonic is also capable and
willing to develop comprehensive and customized ultrasonic
processing solutions that consider key parameters such as horn
metallurgy, acoustic designs and geometries, component fabrication
and system engineering in order to meet the processing needs of the
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