CHINA 20L 35L 55L 75L 110L 150L Banbury Internal rubber dispersion
kneader mixer machine/ 1L 3L 5L 10L Lab-Laboratory rubber
kneader machinery 1. RUBBER KNEADER
MACHINERY INTRODUCTION Product Description 1-1. Basic
introductionThis Rubber Dispersion Kneader machinery is mainly used
for plasticizing and mixing of natural rubber, synthetic rubber,
reclaimed rubber and plastics, foaming plastics, and used in mixing
of various the degree materials.2. RUBBER KNEADER
MACHINERY Parameter Parameter/modelX(S)N-3X(S)N-10×32X(S)N-20×32X(S)N-35×32X(S)N-55×32Total
volume8254580125Working volume310203555Motor
power7.518.5375575Tilting motor power0.551.51.52.22.2Tilting angle
(°)140140140140140Rotor speed
(r/min) 32/24.532/2532/26.532/24.532/26Pressure of compressed
air0.7-0.90.6-0.80.6-0.80.6-0.80.6-0.8Capacity of compressed air
(m/min)≥0.3≥0.5≥0.7≥0.9≥1.0Pressure of cooling water for rubber
(MPa)0.2-0.40.2-0.40.2-0.40.3-0.40.3-0.4Pressure of steam for
plastic (MPa)0.5-0.80.5-0.80.5-0.80.5-0.80.5-0.8Size
(mm)Length16702380235532003360Width8341353175019001950Height18502113243529503050Weight
(kg)10383000443765007850Parameter/modelX(S)N-75×32X(S)N-95×32X(S)N-110×30X(S)N-150×30X(S)N-200×30Total
volume175215250325440Working volume7595110150200Motor
power110132185220280Tilting motor power4.05.55.51111Tilting angle
(°)140130140140140Rotor speed
(r/min)32/2632/2630/24.530/24.530/24.5Pressure of compressed
air0.6-0.80.6-0.80.6-0.80.6-0.80.6-0.8Capacity of compressed air
(m/min)≥1.3≥1.5≥1.6≥2.0≥2.0Pressure of cooling water for rubber
(MPa)0.3-0.40.3-0.40.3-0.40.3-0.40.3-0.4Pressure of steam for
plastic (MPa)0.5-0.80.5-0.80.5-0.80.5-0.80.5-0.8Size
(mm)Length37603860407542004520Width22802320271233003400Height31153320358039004215Weight
(kg)1023011800142001950022500 2. RUBBER KNEADER
MACHINERY Features1. Top bolt mechanism 1.1 Material
pressing device: The material pressing device is installed on the
bracket, and the pneumatic top bolt is adopted. The working surface
of the pressing mound and the rubber material is plated with hard
chromium; there is a heating and cooling channel in the inner
cavity of the mound, which can be heated according to the process
requirements Or cooling, and equipped with dust cover, good sealing
effect. 1.2 The frame adopts steel plate welding structure,
which is integrally processed with high strength and good
stability. 1.3 The feeding door is installed behind the frame
and adopts pneumatic structure. 2 Mixing mechanism: 2.1
The rotor is two-sided shear type, the working edge peaks are
welded with hard alloy, and the whole working part of the rotor
body is plated with hard chromium; the internal design of the
forced cooling or heating channel can facilitate the control of the
temperature of the rotor during the mixing process. 2.2 The
mixing chamber adopts a jacketed welding structure with internal
cooling or heating channels, which can easily control the
temperature of the mixing chamber during the rubber mixing process;
the working surface of the mixing chamber is plated with hard
chromium; there is a thermocouple at the bottom of the mixing
chamber Measure temperature and participate in rubber mixing
control. 2.3 The rotor seal adopts an external pressure
structure, and the seal ring is made of copper, with
self-lubricating function and good sealing effect. 2.4 The
mixing mechanism is installed on the support. The support is
equipped with composite bearings. The mixing mechanism can be
turned around the center of the support. 2.5 The inner wall of
the discharge port above the mixing chamber is polished. 3
Turnover unloading mechanism: The turning motor drives the
turbine worm or hydraulic to rotate, so that the mixing mechanism
is turned around the center of the support to realize the
unloading, and the whole action is automatically controlled by
electricity. 4 Base:It is welded by steel plate, and
then heat treated and processed. It has high strength and good
stability. 5 Transmission system:The motor, belt drive
mechanism, reducer and speed ratio gear drive the two rotors to
rotate towards each other. 5.1 The belt adopts a joint belt
with good strength and high efficiency. 5.2 The reducer
Hard-gear reducer ( ML model ) Brand : KAIBO ( Chine top level
) with 6 degree meshing between gears ,
and all gears after quenching treatment
with hardness HS 60 . 6 Air control system:Using
compressed air in the workshop as the power source, the electrical
system controls the action of the solenoid valve, thereby
controlling the lifting of the pressing material and the opening
and closing of the charging door. 7 Heating and cooling
pipeline:This pipeline is the internal pipeline of the equipment,
through which cooling water can be used to cool the pressure mound,
rotor and mixing chamber of the equipment. 8 Overview of
electrical control system The electrical control part of this
machine adopts imported PLC control. The use of programmable
controller control can make maintenance and operation safer an
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