Professional Rubber Material Processed Kneader Mixers Components Mixing Chamber Large Internal Mixer

Professional Rubber Material Processed Kneader Mixers Components Mixing Chamber Large Internal MixerProduct Parameters Nameinternal mixercapacity110LDrive motor160KWRotation motor5.5KWrolling angle140Water cooling0.3-0.4MpaOutput110-130KG (per hand)weight14500KG  Product DescriptionFeature 1. Rubber (plastic) and other auxiliary materials are mixed or molded under sealed, pressurized, and temperature controlled conditions, resulting in high production efficiency, uniform material dispersion, excellent quality, non pollution of the environment, and convenient material replacement, color change, and cleaning; 2. Components such as the mixing chamber, rotor, and upper jack bolt all adopt a jacket type structure, which can be heated or cooled by entering shutoff valves such as steam, heat transfer oil, and water to meet the requirements of various rubber (plastic) refining processes, and the processed materials have excellent and stable quality; 3. The spiral angle and working length of the rotor ribs are reasonably designed to achieve better kneading effects for the material. The edges and ends of the rotor are made of hardfacing wear-resistant cemented carbide. The surfaces of the mixing chamber, rotor, and top bolt that directly contact the material are polished and plated with hard chromium, which is bright, wear-resistant, and corrosion resistant; 4. Feed from the rear door (or side) of the rack, and turn the mixing chamber forward by 140 ° for unloading, which not only facilitates the connection of processes up and down the production process, but also facilitates the observation and cleaning of the mixing chamber and rotor; 5. The connection between the upper opening of the mixing chamber and the suspension wall of the rack adopts an arc-shaped plate groove labyrinth pressure sealing structure, which has a good sealing effect on dust. The rotor end face adopts a contact external pressure type non lubricating sealing structure, which is wear-resistant and durable; 6. The turnover mechanism adopts a toroidal enveloping worm gear pair (TOP) with high transmission efficiency and large bearing capacity, and can realize unloading without stopping, eliminating frequent starting of the motor, greatly extending its service life; 7. The electric control system adopts a PLC device, with complete and reliable automatic control monitoring, alarm, and other functions as well as necessary interlocking protection functions; 8. The 110L internal mixer is equipped with a segmented mixing and plastic mixing timing system, an automatic alarm system, a dust collection system, and an electrical control system, effectively ensuring the safety of the production workshop and improving production efficiency. working principleAt a specific temperature (depending on the material used, some need to be heated, and some need to be cooled), raw materials are added. Through the rotation of the rotor, different speeds and speed ratios are used to cause shearing and pressure on the material, thereby breaking the molecular chain of the material, achieving a mixing temperature environment where raw materials are mixed, thereby achieving the purpose of mixing, allowing various additives and base rubbers to be fully mixed, and allowing each component to be evenly distributed.Characteristic1. Large mixing capacity, short time, high production efficiency; 2-3 times that of the open mill;2. Better overcome dust flying;3. Reduce the loss of the mixture;4. Improve product quality and work environment;5. Safe and convenient operation, reducing labor intensity;6. Beneficial to achieving mechanical and automated operations, etc;7. The polymer material is intermittently molded and mixed in a closed state with adjustable temperature and pressure.Company Profile Established in 1981 in Taiwan, Webron has accumulated nearly 40 years of experience and continuous research and innovation, with over 5000 customer reputation certifications. Webron has become one of the world's leading professional mixer manufacturers; In 2019, the company invested in and built a new factory in Xiamen, Fujian Province. In addition, the company launched a 100 year sustainable operation plan, periodically injecting new talent cultivation, which enabled the company to inherit its corporate culture, integrate its professional technology with the times, and provide customers with permanent cooperative suppliers.Xiamen Webron is a national high-tech enterprise, a star enterprise in Fujian Province, and a well-known innovative technology research and development enterprise. It was registered in the Cross-Strait Equity Trading Center in 2021, with the enterprise code of 867467; The headquarters is located in the Tsinghua Strait Research Institute. It is a 3A credit enterprise in China, a member unit of the Mechanical Mold Branch of the China Rubber Industry Association, a key recommended private enterprise in Fujian Province, and a member unit of the Fujian Plastic Industry Associatio