Rubber Kneader Internal Mixer Ceramic Powder Rubber Processing Machine Large Internal Mixer

Rubber Kneader Internal Mixer Ceramic Powder Rubber Processing Machine Large Internal Mixer  Product Parameters Nameinternal mixercapacity55LDrive motor75KWRotation motor3.0KWrolling angle140Water cooling0.3-0.4MpaOutput55-70KG (per hand)weight4600 KG/7800KGApplicationWidely used as raw materials for rubber and plastic products such as EVA, PVC, TPR, PE, PP, PC metal powder, ceramic powder, functional masterbatch, rubber additives, shoe materials, rubber tires, sealing miscellaneous parts, electronic products, wires and cables, automotive products, etc.  Product DescriptionFeature 1. The turnover structure adopts a toroidal enveloping worm gear pair (TOP) with high transmission efficiency and large bearing capacity, and can realize unloading without stopping, avoiding frequent startup of the motor, greatly extending its service life. 2. Feed from the rear door of the rack (or from the side door), and turn the mixing chamber forward by 140 ° for unloading. This not only facilitates the connection of processes up and down the production process, but also facilitates the observation and cleaning of the mixing chamber and rotor. 3. The machine is sturdy and durable, with a low failure rate, easy installation, operation and maintenance, and saves electricity. 4. The mixing chamber, rotor, weight, and other components are all of a jacket type structure, which can be heated or cooled by introducing media, steam, heat transfer oil, and water to meet the requirements of various rubber (plastic) refining processes. The processed materials have excellent and stable quality. 5. Rubber (plastic) and other auxiliary materials are mixed or molded under closed, pressurized, and temperature controlled conditions, resulting in high production efficiency, uniform material dispersion, excellent quality, non pollution of the environment, and convenient material replacement, color change, and cleaning. 6. The electric control system adopts a PLC device, which has complete and reliable automatic control detection, alarm, and other functions as well as necessary interlocking protection. 7. The connection between the upper opening of the mixing chamber and the suspension wall of the rack adopts an arc-shaped plate groove labyrinth pressure sealing structure, which has a good sealing and dust prevention effect. The rotor end face adopts a contact external pressure type non lubricating sealing structure, which is wear-resistant and durable. 8. The spiral angle and working length of the rotor ribs are reasonably designed. The rotor ridges and ends are made of hardfacing wear-resistant cemented carbide. The surfaces of the mixing chamber, rotor, and weight that directly contact the material are polished and plated with hard chromium, which is bright, wear-resistant, and corrosion resistant. Rotor structure and processing technologyThe rotor is composed of a long edge, a short edge, a rotor body, and a circulating cooling water channel on the rotor's penetrating inner cavity. A long edge and a short edge of the rotor form a group of edges, which are evenly distributed on the rotor body and extend in a spiral shape from the end of the rotor to the center of the rotor. The starting edge of the long edge is not connected to the rotor end, while the starting edge of the rectangular edge is connected to the rotor end. Rotary circulating cooling channels are processed on the through-type inner cavity walls and edges of the rotor. As a result, the axial force of the rotor reaches a balance during operation, resulting in less heat generation, sufficient mixing, accelerated distribution of the vulcanization system, increased filling coefficient, and significant cooling effect, which can improve the quality and efficiency of rubber mixing. Rotor blade design features: The mixing speed is about 1/3 faster than that of the previous year, about 3 times faster than that of traditional roller machines. In terms of design and structure, it is an ideal internal mixer rotor for the rubber and plastic industry in the industry. Rotor blade manufacturing process: surfacing welding for imported alloy steel - high-precision polishing - carburizing - hard chromium plating on the surface, which can ensure wear resistance and durability It is especially designed for materials with strong wear resistance such as high filling color masterbatches, iron powder, or magnetic powder Rotor shaft material: The rotor shaft center is treated with 38CrMoALA nitrided HV950-1050, with a depth of 0.6-0.75MM and a brittleness not greater than Grade 11 to ensure high hardness, high bearing capacity, strong torque, continuous shaft rotation, and stable transmission. Company Profile Established in 1981 in Taiwan, Webron has accumulated nearly 40 years of experience and continuous research and innovation, with over 5000 customer reputation certifications. Webron has become one of the world's leading professional mixer manufacturers; In 2019, the company invested in and built a new