GZL-160 Roller Compactor is a granulation equipment that
integrates raw material powder extrusion molding - crushing and
granulation. The powdery material can be made into granules of the
required mesh size, which increases the specific gravity and
fluidity of the material. Through the screw horizontal feeding,
pressure roller cooling, auxiliary exhaust and two-stage
granulation system, the fineness of the finished product is
effectively reduced. The powder content improves the granulation
quality of the drug, and provides a good material preparation for
the subsequent tableting and capsule filling. The equipment has
strong applicability to various materials. The granulation process
does not use any additives, and can be made into granules with the
required mesh according to different needs. It has the
characteristics of simple process, large production batch, and easy
cleaning and maintenance. Can be widely used in medicine, food,
chemical and other industries.Functions:The raw material is
mechanically compacted and subsequently granulated.The equipment
process is as
follows:·Charging·Feeding·Degassing·Compaction·Broken·Prefabricated
whole grain·Refined whole grainThe processing step is especially
suitable for the products with heat sensitivity and humidity
sensitivity.·Feeding device;·By using screw feeder, the material is
forced to flow and pre-compacted. The rotating speed of screw
feeder is adjustable.·It is equipped with auxiliary degassing
function to increase the compactness of materials.·The rollers are
placed vertically, the surface is treated specially with hard
hardness.·Using different shapes of rollers according to different
materials.·Adopting steady hydraulic system with the pressure to be
continuously adjusted, to ensure steady pressure and uniform
material density.·The visible full sealing roller room
adopted.·Adopting single-stage D-shape granulating device, reduce
the fine powder content after crushing.·Customers can change a mesh
to get material particles with different sizes.·Changing the speed
ratio between screw feeding and rollers to obtain
particles with different hardness(or proportion)·Block-based
design, easy to be dismounted.·Use high quality stainless steel or
high polymer material for all parts contacting products. ·Closed
roller compactor system reduces the dust pollution during
production.·Colorful touch screen, with auto display and alarm
functions.·The machine has functions of parameters setting, working
method setting, password setting.·The machine has protective
devices, such as main drive, compacting force overload.·Reducers,
motors all from famous manufacturer.CompactingThe raw materials are
fed into the horizontal screw feeder by a feeding device. Usually,
the products are fed manually. Feeding screw transfer the products
directly into the nip angle of rollers which are vertically
installed.An auxiliary degassing function contributes to process
the fluidized materials with low density.The compacting of
materials is excuted by rollers under hydraulic pressure. The
hydraulic system with the pressure can be adjusted.The production
of particles will reach highest after the crushing by 1 set crusher
and 1 sets of granulator. It is available to obtain the particles
with narrow size distribution with this method.Design concept of
the machine is based on the division of process area and technical
area.The design of machine conforms to GMP requirements, easy to be
dismounted and cleaned.The rollers are placed vertically, which
could eliminate the effect of gravity for powders.The particle size
range is 0-X. When necessary, must separate the micro materials
out.The quality of flakes are determined by the pressure of screw
rod and rollers, the gap among rollers and water cooling.The
control towards pressing force is independently.During operation,
the pressure among rollers will be transferred from hydraulic
system to control unit by a pressure sensor. The pressure (bar) of
rollers will be displayed in control unit. By using a pressure
measuring system after calibration, the pressure among rollers in
the whole pressure area can be tested.Working Principle
Using auxiliary degassing in front of rollers could
improve the feeding and exhaust in order to produce compacted
products with high quality.Using auxiliary degassing system:reduce
the fine powderincrease productionimprove the densityensure the
quality of tablets/particlesThe design adopts international
advanced technology that the air passage will be produced during
powder compacting,which solves the degassing problems, the
compacting rate is increased 20%.Regular U shape screenD-type
designThe granulating area is increased, handling capacity is
increased, which can increase 100%.Technical
ParametersItemParametersEquipmentRoller compactormodelGZL-160Roller
size Φ×W(mm)160×60Granularity (mm)0.2-2.0Capacity
(kg/h)10-150*Maximum Forming Pressure(bar)220Screw Feeding Rotating
Speed (rpm)25-190Roller Rotating Speeds (rpm)3-20Pr
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