Monoblock Type Jacketed Glass Lined Reactor

PRODUCT DESCRIPTION  Glass-lined reactor is kind of pressure vessel which combine the inside glass fusion with the outside steel structure into one body,  it is resistant to attack from most chemicals and to mixtures of corrosive materials that is used in a wide range of chemical processes that involve harsh chemicals. Glass-lined reactors are meticulously produced with an impermeable, smooth, anti-stick surface that achieves an optimum balance of corrosion resistance, thermal properties and mechanical strength. Glass-lined  reactors have become well known and broadly used for carrying out elevated or reduced temperature and/or elevated or reduced pressure chemical reactions as well as the blending (mixing) of non-reacted elements or compounds in field as chemical, pharmaceutical, bio-tech, food&beverage, flavor&fragrance, and nutraceutical industry.CE/F series glass lined reactor is a type of one pieces glass-lined steel vessel with agitator, , also named "Close type" or "Monoblock type",it is a model of close welded reactors and without a large main opening maximize top head strength and allow for higher pressure ratings. Heating and cooling method is with a jacket through by medium of steam, water, thermol oil. SPECIFICATIONS: Capacity: 1600 to 40000 Liters(CE series); 2500 to 50000 Liters(F series) Designed Pressure of Vessel Body: 0.2 MPa, 0.4 MPa, 0.6 MPa, 1.0 MPa Designed Pressure of Jacket: 0.6 MPa Designed Temperature: -20 to 200 Deg. C Thickness of Lined Glass: 1.5 to 2.3 mm(CE series); 0.8 to 2.0 mm(F series) Agitator Type (Optional): Propeller type, Impeller type, Paddle type, Combination type except Frame /Anchor type.  Drive Type of Agitator: Frameproof AC Motor (Ingress protection should be specified by end user) Reducer Type (Optional): Vertical type Sealing Type: Single Type Mechanical Seal (0.4 MPa); Double Type Mechanical Seal (0.6 MPa, 1.0 MPa) Working Medium: Organic acid, inorganic acid, organic solvent& weak alkaline except hydrofluoric acid, medium with fluoric-ion, alkali and phosfate acid which concentration over 30% with temperature over 180 Deg. C Spark Test for Lining-glass: 20KV after glass-ling, and 10KV before shipment RT Inspection for Welding Joint:  20% for vessel and 100% for headHydraulic Test: Designed pressure+0.15~0.2Mpa Temperature Resistance: Chilling shock: 110 Deg. C, Thermal shock: 120 Deg. C Standard: ASME VIII DIV1 (Unstamped), DIN 28136 (CE series) GB/T 25026, GB/T 25027, HG/T 2372 (F series) Or Against customized standard APPLICATION WHERE GLASS LINED REACTOR USEDSuitable materials with operating condition:The reacting materials involved highly corrosive acids and alkalis;High-purity process where cleanliness is important, for the ability to clean as well as to minimize the risk of metal contamination;In polymerisation, to prevent polymers from sticking on vessels.Inapplication materials and operating conditions:Hydrofluoric acid & media which containing fluoride ions with all concentration and temperature;Phosphoric acid with concentration is over than 30% with temperature is higher than 180°C;Alkaline which PH value more than 12 with temperature higher than 80°C;When the temperature changes drastically during glass lined equipment working, the excessive thermal stress will cause the lined glass damage. Therefore, the temperature should be raised or lowered slowly during equipment operating.PRODUCTION PROCESSFEATURES OF GLASS LINED EQUIPMENTCorrosion Resistance - glass is extremely resistant to corrosion by acids and alkalies (except for hydrofluoric acid and hot concentrated phosphoric acid) Anti-stick - many substances will not stick to glass, but will stick to metal Purity - glass has high quality standards for food and drug applications Flexibility - glass can handle a diverse range of chemical conditions Easy To Clean - glass-lining surface enables quick, easy cleaning and sterilization Absence Of Catalytic Effect - eliminates the possibility of catalytic effect that can occur in vessels made with various exotic metals Economy - the cost is comparable to stainless steel and most alloys Excellent Insulation - When does 20KV high-frequency spark testing, the electric spark can not penetrate the glass linings Temperature Resistance - Thermal conductivity is only 1 to 0.1 percent of metal Impact Resistance - The impact resistance of superior products is 260*10-3J Customized Design - Design and manufacture according to the condition and requirement of customer LINKED PRODUCTSOpen/Flange Type Glass Lined ReactorVertical Type Glass Lined Storage TankVertical Type Glass Lined Storage Tank/RecieverGlass Lined Plate Type Condenser Shell & Tube Type Glass Lined Heat ExchangerHOW TO AVOIDING DAMAGE IN GLASS LINED EQUIPMENTSThere are four main categories of failure modes that can occur in glass lined equipment: mechanical, thermal, electrical, and chemical. These issues, however, can be eliminated or drastically reduced through the identification of the various type