APS STELL SHELL FURNACEInduction Melting furnace for Copper
CastingI. Technical specification:Application Meeting requirement
for melting ferrous and non-ferrous metal Capacity range300kg to
30,000kg(related to copper)Standard featuresSteel
shell Porcelain insulated induction coilWaterless
yokeAll-round protective coverFurnace-leakage alarmOptional
featuresFume hood Lining push-out mechanismKGCL power
supply KGPS power supplyII. Details description:2-1.Fuenace
designFurnace can be customized to be common column type design, or
open furnace design.What is open furnace design? On the basis of
ensuring the strength of the furnace body, the redundant coil
columns are eliminated, making the furnace body more convenient for
maintenance, and at the same time leaving enough space for future
capacity upgrades. When users need to increase production, they
only need to upgrade the capacity of the old furnace without
investing in a new smelting system.New open steel shell
furnace Ordinary column type steel shell furnace2-2. Advanced
Rodless induction coilFurnace can be customized to be common
induction coil,, or rodless induction coil.What is rodless
induction coil? According to common manufacturing methods, the
active coil and the water-cooled coil need to be fabricated
separately and then welded together. By using horizontal winding
process, and the effective coil and the water-cooled coil can be
wound from the same oxygen-free copper tube without any
segmentation. Coil turn gaps are tight and consistent for maximum
electrical efficiency. Advanced rodless induction coil common
induction coil SpecificationSpecificationRodless
induction coilCommon induction coilCopper materialTU1 copperTU2
copperRefractory materialOf AlliedOf AlliedFeaturesRodless
structureHorizontal windingPorcelain insulation
treatmentFurnace-leakage monitoringHigh voltage ignition and
overheating protection.Rod structurePorcelain insulation
treatmentFurnace-leakage monitoring 2-3. Wind cooling yokeThe
yoke is a unique design without water cooling and adopts wind
cooling, so it can protect it from any hidden danger of water
leakage.2-4. Upgrade all-round protective coverBesides anti-drop
protection cover, there is a protective cover around the coil and
the water-cooled cables, which can protect the coil from the damage
caused by the falling or collision of metal debris, and also
effectively protect the water-cooled cable from contact with metal
debris and cause overheating problems. Moreover, the protective
cover does not cause any trouble for maintenance, because it does
not need to be dismantled during repair. APS POWER SUPPLY
SYSTEMAdvantages compared to common KGPS parallel power1. Very high
power factorThe entire production process maintains a very high
power factor (0.95-1), low reactive power loss, and more energy
saving.2. Excellent harmonic performanceThe harmonic content is
low, which meets the requirements of the power sector for
harmonics, and users no longer need to purchase high-order harmonic
treatment devices. I. Technical specificationPower RangeUp
to 36000KW, 6, 12, 24 or 48 pulse line power rectifier
systemStandard featuresPLC automatic melting management
systemPrecise and sensitive digital optical fiber control
systemIntelligent monitoring system (including ordinary version of
leakage furnace alarm)Fault self-diagnosis functionRemote
diagnostic systemDSP intelligent power control processorCore device
"pre-installed backup"Modular assembly modesmart meterSafety
interlock switchFactory TestKey ComponentsOptional FeaturesMultiple
smelting furnaces melting at the same timeAutomatic production
lineNew leaking furnace alarmFurnace weighing systemMelting shop
control systemMoreContact us for customized solution
II. Details description 2-1. Advanced optical fiber control
systemFrequency conversion adaptive. It take less than 0.2 seconds
from start-up to full power output, when the peers take longer
time. Under the standard configuration, the melting time is about
40-50 minutes. 2-2. Emergency backup assembly conceptThe
core components inside the electric cabinet, such as thyristor,
capacitor, etc., are equipped with spare modules, and the backup
modules can be quickly activated when a certain device is damaged
and production is stopped. It can continue to produce without
repair. As for the damaged spare parts, just need to disconnect the
wire, or directly remove it for repair, which has no effect on the
equipment.2.3- Smart meter Smart meter can display and record
monthly power consumption, daily power consumption and ton of power
consumption in real time,which providing reliable and detailed
smelting data for production enterprises to make production
planning and cost accounting.2.4- Easy to operate PLC smelting
manager can display the real-time data and information of the
entire system in real time. It can be used by operators to start,
stop, and reset the power supply on the furnace table. It also has
automatic heat preservat
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