Steel EPS/Rock Wool Sandwich Panel Production Line Roofing
Sheet Tile Roll Forming Machine is one of most popular metal
building material making machines,it can produce many kinds of
trapezoidal tile/panels,like Ag panel or PBR/R panel,which can be
widely used in many scenes,like school,gym, warehouse,etc.1.
Component line1000 Roof Panel Cold Roll Forming
MachineNo.NameUnitQty1Man-made uncoilerset12Main machine for roll
formingset13Control systemset14Hydraulic systemset15mold pressing
machine set16Bladeset17 Receiving tableset1Product
parameter Components and FunctionsStandard DecoilersFor use
with 1200±5 mm wide steel coil sheet up to 5 tons in weight.
The coil holder is supplied with two supporting wood and expanding
mandrels. It is un-powered.The Max. outer diameter is 1260mm,the
inner diameter is 500mm or 600mm.Hydraulic StationTo supply the
power for cutting, it is off work when the cutting stopConsecutive
Laminating BodyConsists of guiding, laminating, glue providing,
glue scraping, heating, auto cutting and
controlling. Coil Guiding equipmentWhen the coil sheet
come the laminator, the guiding system ensures the sheet to the
correct position.Pre-heating systemBefore glue scraping, the coil
sheet will be heated in this system.Guiding roller coreWhen the EPS
fed to the machine, the guiding roller will guide the EPS to the
laminating cabinet, the roller core will go the cabinet too. This
makes the EPS closer to the top and lower coil sheet, thus make the
finished panel more solid.Glue ProvidingThere are 4 drum
stand, with proportion at 60:40 ( the glue is provided by the
buyer, and the quality shall be meet the speed at 3-4 meters per
minute). The glue will scraping at
4 directions, this guarantees the glue can be
supplied at different speed.This part is operated separately.Glue
Filling PadThe pad is in to-and-fro movement, there are air
cushions on the concrete pad.HeaterTo open the heating pipe or not
and how many pipes to open, is depend on the temperature and the
solidify time of glue. The heater is to heat the top and lower coil
sheet at appropriate temperature in laminatingCutting system
( for laminating use )In production, when the sandwich panel
meet the set length, the system will cut the panel with milling
cutter. (also equipped with another set of straight
cutter)PLC Control SystemMain components imported from Mitsubishi.
All language in English.Supporting TableThe finished panel will
come out to the table.Safety GuardAll the chains and sprockets are
covered with a guard. this will prevent the workers from
injuredC-shaped groove-making equipmentThis equipment is prepared
for making the mineral wool sandwich panelGroove-making equipment
for EPSTo make the grooves of the EPS, make it possible for the
buyer to produce the rabbet joint sandwich panel.Edge cutting
equipmentTo amend the edge of the EPS after the panels are
laminated.SeriesDetailsParameterProducTRaw materialPPGI
/PPGLMaterial thickness0.25-0.8mmProduct cutting
lengthAdjustableCoil ID508 mmCoil width1250 mmCoil
weight5TDecoilerWork typehand typeStructureSteel channel for basic
frameLoading capacity5 TonsCoil inner diameter550-610
mm(adjustable)Max coil width1250 mmRollforming machineFeeding
devicePlatform, the width is adjustableRoller stations16 stagesThe
distance between 2 stages is 443mmRoller shaftShaft
material: 45# steelShaft diameter: φ70 mmRollerRoller
material: 45# steelRoller spacerAnti rusty treatmentWork
speed25m/minMain structureMiddle plate weld with structureMotor
power5.5KW ,SHANGHAI LICHAO BRAND Transmission1.0INCH
CHAINSMachine basic frame400# H steel welded with diagonal
bracing insideBearing Chinese famous brand:
HarbinPLCcontrolsystemFrequency brandDelta (original)PLC brand
PLCDelta (original)Screen typeTouch screen also have buttonScreen
languageEnglish / Chinese/Arabic Low voltage
apparatusTAIWAN DELTA EncoderOmron FunctionCutting to
length, quantity and work speed control.HydraulicsystemWork
typeHydraulic cuttingDriving type By pillar type
cylinderHydraulic motor
power4.0KW Cutter
material Cr12Cutting length
tolerance±1-3mmProductcollecttableLength3mWidth1.3mStructureShaped
steel weldedMachine weightAround 4TonsDetailed
photo Decoiler ( Selectable configuration ):Optional
configuration ): Hydraulic decoiler; Loading Lecel:
5tons(common), 8tons, 10tons, 15tons or as requirement;Loading
Width: Max. 1250mm or 1450mm (common);Loading Inner Diameter:
φ450-550mm;Loading Outer Diameter: Max. φ1500mmEPS SANDWICH
COMPOSITE MAIN PART :With feeding material guide, body frame made
from H450 type steel by weldingSide wall thickness: Q235 t30mm ;Tie
rod:ф22 GalvanizedRollers manufactured from Gcr15/Cr12 steel,CNC
lathes,Heat Treatment,hard Chrome Coatedwith thickness
0.04mm,surface with mirror treatmentThe warranty for the rollers is
2 yearsShafts Diameter=ф90 mm,precision machinedGear/Sprocket
driving,about 21-step to form(19-step to form and 3 step for
final shaping).Main Motor=18.5KW , Frequency speed controlSp
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