High Performance Truck Carriage Roll Forming Machine for Truck Side Plate

High Performance Truck Carriage Roll Forming Machine for Truck Side PlateProduct DescriptionTruck carriage board roll forming machine is an automatic machine, used for making carriage top, bottom, and side plate" of truck carriage plateProduction processThe production line is carried out according to the following process:Uncoiling → Leveling → Looper (Storage) → Servo Feeding, Pre-cutting → Looper (Storage) →roll forming → Spot Welding→cutting→discharging.DRAWING Product ParametersMaterialhot rolled steel plateYield strength of raw materials235MpaTensile strength of raw materials450MpaCoil OD≤Ф1300 mmCoil IDФ508Strip width ≤1000mmStrip thickness1~1.2mmSingle roll weight ≤7000 kgMain ComponentNoItems NameSpecifications1DecoilerSingle head mode, single supportCoil ID:    Ф508Coil OD:  Ф1300mmStrips width:  1000 mmMax. weight:  ≤7000 kg2Leveling Machine5 roller levelingMaximum working speed: 20 m/min,Maximum leveling roll width: 300mm,Adapt to the maximum roll thickness: 2.0mmMotor power of leveling machine: ≈5.5Kw (subject to final design)3Servo FeederMaximum feeding speed: 20m/minMaximum allowable feeding width: ≤1000mmAllowable feeding thickness ≤1.2mmSingle feeding error: ≤±0.2mm (the tolerance is not cumulative)Servo motor brand: YASKAWA, JapaneseServo motor power: ≈5.5Kw (subject to the final design)4Punching&Pre cutting MachineTo complete the punching of the pre-cut hole on the profile.5Quick Change Roll Forming MachineThere are two types of nuts on the outside of the archway: left-handed (lower shaft) and right-handed (upper shaft).Archway material: QT450. 8/13Quotation documentsRoller shaft material: 40Cr, quenched and tempered, hardness is HRC45~50Parameters: Forming passes: 36 passes (subject to the final design) Archway sorties: 36+32=68 sortiesShaft diameter of forming machine: φ70mm (subject to final design)Motor power: 55kwMaximum linear speed: 2~8m/min62 sets of spot welding machineStructure: The main components include shearing frame, cutting die, hydraulic system, etc.The cutter mode adopts double-edged cutting.Cutter material: Cr12MoV (hardness after quenching is HRC58~62)Sizing accuracy: ±1mm6Hydraulic Cutting The cutter mode adopts blanking shearingBlade material :Cr12MoV (hardness after quenching HRC58~62)Parameter :cutting accuracy:±1.5mm7Electrical Control Cabinet   PLC: MitsubishiInverter: DeltaTouch screen: Vinylon (Taiwan, China)Low-voltage electrical appliances: Schneider (France)Encoder: Omron (Japan)Servo controller: Yaskawa (Japan)8Hydraulic System Hydraulic system USES filter, the cleanliness of oil to ensure 6-8 gradeFinished ProductOur Advantages  1. we adopts individual archway stands for rollers station, more strong and rigidity structure than other suppliers in china.2. Individual gearbox for each archway rollers set, to assure the precision of the profile. Compared to simple flat plate+chain driven, the structure and performance is more stable, firm and durable3.  All of the machine main body and parts are quenched, with higher hardness(HRC58-62) and wear resistance, while other suppliers only rough steel welded.4. The rollers material is American D2 and D3 standards, with long service life and low maintenance cost5. Professional Germany roller design software-Copra6. Our price is most reasonable based on the top quality in this field7. Long machine life, all of our machines can be used stable performance for more than 10-15 year, while other small and low quality supplier's machine only can be used for 1-2 years.About UsOur workshop started since the year of 2008, built by our founder member Mr. XU, who was worked as leader engineer for first-class roll forming department in SINOMRCH(China National Machinery Industry Corporation). After years of development, we have exported to many countries in the world such as Italy, Ecuador, America, India, Indonesia, Philipines, Brazil, Thailand, Vietnam, Russia, Malaysia, Peru, Korea etc. and gained high reputation from our customers and the agents. Up yo now, our workshop space around 5000 square meter, the annual capacity is 20-30 lines.Why Us1. OEM Design&Production    Our active engineer and design team can make the special machine according to customer's special requirements.2. Delivery in Time Assurance    We assure the machines your ordered will  delivered at promised time3. Free Installation&Training    We provide the installation and training by online video support; local installation and training service team; send engineer for installation and training; installation operation video provided4. Your Payment Protection    You can pay through Alibaba to protect  your advance payment5. Online Factory Inspection Service    The factory inspection before your order, will be provided online by video meeting app, like room, wechat,skype etc..6. Long Life Maintenance of Machine    We keep provide the maintenance for all machine life7. International Third Party Inspection Supported    You can appoint the international third party p