Robotic Spray Finishing for Irregular Shaped Cabinet Shutters Doors Machine

Product DescriptionTechnical Parameters  Working width ≤1250MMWorking length   350-3000MMWorking thickness  ≤150MMWorking Station Height  900±20MMConveying Speed 2-6M/MINPaint Reclaim Belt Width  16501650*8680MMAir consumption  2m³/MINExhaust Air Volume    10000m³/hConveying Motor Power  1.1KWCleaning Motor Power  1.1KWRear Conveyor Power 0.37KWExhaust Motor Power 7.5KWHighlightsThe hollow arm six axis robot has an ultra long reach range, which can achieve  accurate performance and optimize production capacity.Fast shaft speed and acceleration capabilities shorten cycle time and improve throughput, while the hollow arm provides excellent cable protection.Interference reduction design offers close placement in compact spaces, with simplified upper arm, which can contact parts in a narrow space.With a wide range of wrist motion, high torque & penetration ratings, the ability to install peripherals in multiple locations, suitable for various tasks.Robot Regulation CabinetConveying and Paint Reclaim Device  Equipped with heavy duty carbon fiber conveyor covering the width of 1650mm, no paint leakage to the other side of work piece.Equipped with automatic centering device of conveyor belt, the operation is stable.The running speed is controlled and managed by the frequency converter.Rear conveyorThe rear conveying system adopts a rollover structure, which can automatically rollover when cleaning the system, and is equipped with 2 sets of cylinder drive.Independent dynamic drive and variable frequency speed regulation are adopted to realize the matching with the speed of medium conveyor belt.The discharge conveyor belt adopts a special flange (semicircular) structure to minimize the contact of coated work pieces and prevent secondary pollution.Paint Reclaim SystemCounter rotating roller removes and recovers lacquer from belt conveyor,while the rest of the system ensures the cleaning of the CFB belt.Cleaning solvent consumption and end-of-shift clean-up time have been reduced to minimum.It has the smallest closed solvent chamber, which limits the volatilization of the solvent and minimizes the consumption of cleaning solvent and the cleaning time after work.Spraying SystemTechnical ParametersWorking Pressure≥0.6MpaAir Consumption(Gun)3-7.5m³/hAir consumption(pump)42m³/hCoating materials temperature ≤50ºCAdvantage of AVX Spraying Guns The coating has high transfer efficiency and excellent atomization quality.Modular design, easy maintenanceThe spraying environment is obviously improved, and the coating is saved while improving the spraying quality.Advantage of AVX Spraying1. Air mixing spraying combines the advantages of air spraying and airless spraying.  It uses a special plunger pump with a certain pressure ratio to pressurize the coating to 4 ~ 5MPa, and then spray it after atomization by the nozzle of the special air mixing spray gun.2. Equipped with medium pressure plunger pump, the paint supply is stable and the fluctuation is small, which is suitable for the transportation of medium and high viscosity paint.3. The air mixing spray gun has excellent atomization performance, so as to achieve high painting quality and save paint greatly.4. The paint circulation can realize rapid cleaning in the base.5. The air mixing spray gun has a large spraying amount, about 10 times that of the air spray gun; Therefore, the construction times can be reduced, so the air mixing spraying has high production efficiency.6. It has good manufacture ability, wide viscosity adaptability, many types of applicable coatings, can reduce the amount of thinner, and is easy to operate, so it is convenient for popularization and application.lThe area is equipped with a paint mist filtration and purification system to filter the paint mist in the initial effect.lWork with dust-free spraying booth to ensure clean environment and stable coating quality.  Control function  1. It meets the requirements of industrial 4.0 connection communication and can realize  communication with the user's information system; For data acquisition;2. This series of products are controlled by PLC and touch screen to realize good man-machine dialogue and automatic control.3.  The system functions are highly integrated to simplify the operation;Perfect monitoring and protection function of system service;  Scope of applicationIt's suitable for continuous, high-quality and high-efficiency painting operations of panel furniture, solid wood doors, cabinet doors, bathroom panels, handicraft, ceramic tiles, decorative panels, metal panels, glass panels and other workpieces. Targeted coating solution:According to different product types, different coating production process requirements, different types of paint, the integration of automatic coating machine equipment, providing complete paint customized solutions, design painting process and painting workshop process layout. Company Profile Guangdong Shunde Difeng Machinery Co.,Ltd, was founded in 2010. It is a national