Automatic PCD cutting insert grinding machineBT-150D automatic PCD
cutting insert grinding machine is made of grinding wheel
oscillation axis(X-axis), grinding wheel tilt angle axis
(B-axis), rotation axis in the horizontal plane(C-axis), working
piece feeding axis(Y-axis). working piece feeding axis(Y-axis) is
equipped with raster rule, and the closed loop position feedback is
used to ensure the precision of micron level grinding. The tool
grinder is reliable in performance and it is suitable for massive
production of carbide inserts, PCD and CBN inserts. Once centering
is finished, grinding will be done automatically, realizing
constant pressure grinding and flexible feed. The even consumption
of grinding wheel can be measured and compensated by the system, so
production with long cycle time can be achieved.I. Features:1.
Mechanical Structure: The base of machine is made of solid casting
with high quality. It can meet grinding requirements of any hard
material. The machine has a grinding fluid shield to
ensure that the grinding fluid does not splash everywhere. The
optical component and CCD camera are properly protected from
splash by metal cover. The machine is equipped with lights and the
bedside lamp inside. Cross work table is adopted with precision
guide rail and two screw tightening device. This eliminates the
gap, can withstand greater grinding resistance without cutter
back-off.2. Grinding Spindle: With high precision and
frequency control speed, the spindle power is 3Kw, max
speed is 3000r/min. The inner of spindle is cooled by
recycling water. The radial run-out is 0.002mm and
axial run-out is 0.003mm.3. Machine tool guide way: The
guide way with high precision roller greatly enhances the
rigidity, precision and durability of the machine.4. Grinding
software: our company developed the grinding software and can set
various kinds of grinding parameters managed by database
system.5. Reciprocal pendulum mechanism of grinding head: The
grinding head swing is driven by the servo motor, and the
oscillation frequency in 0-50 / min, adjustable swing between 0 to
120 mm. The grinding wheel is with uniform consumption and timely
self sharpening, ensure the grinding precision and
roughness. The grinding wheel oscillation is controlled by CNC
program and move very smoothly with speed optimization. Oscillation
length, position and frequency can be set in the program;6.
Angle encoder: after cutting tool detection, it can accurately
restore the grinding position of the cutter, and avoid multiple
grinding tool does not reset, digital encoder angle resolution is
up to 1'.7. Grinding wheel spindle radial locking technology: the
technology makes the
two
arc guide rail hold tight in concave and convex, with the spring of
the elastic compression, adjusting angle automatically in the
control panel through the motor. The utility model has the
advantages of no clearance and smooth contact, and greatly improves
the rigidity of the equipment.8. Fixture: this machine is equipped
with positioning fixture. It need not to adjust the CCD camera
position in the grinding of different thickness tool. So the work
efficiency is improved.9. Lubrication system: intermittent
automatic lubrication system, users can set time and intermittent
for oil, ensure the service life of the screw.10. Online
Measurement: The tool can be measured before, during or after
the grinding so that the grinding wheel consumption can be
compensated and the grinding accuracy can be
guaranteed. The measurement can be scheduled in the software
interface.11. Online Wheel dressing: The end of the grinding
can be dressed and cleaned automatically during the grinding
with compressed air. The wheel dressing can be arranged in the
software interface. 12. With close study of the grinding process,
AE (Acoustic Emission) device can also be adapted into the
machine as optional so that accuracy, efficiency, safety can be
reached.II. Technical Breakthrough1. Humanized software interface:
the software can display images and CNC axes coordinates and
calibration hair-cross on the computer. At the same time, the
software servers as interface of CNC system. The grinding
wheel parameters, tool parameters and machining parameters can be
edited and modified on the interface.2. No vertical axis: vertical
shaft lifting is not necessary because of height adjusting fixture
on the workbench, greatly enhances the stability and rigid of
the equipment.3. Automatic grinding: the machine can feed
automatically grinding after setting the basic parameters. Reduce
grinding difficulty, reduce labor intensity, and can keep long time
automatic production. /* March 10, 2023 17:59:20
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