1.INFORMATION OF GANTRY MACHINING CENTE Product
DescriptionDESCRIPTION This machine tool
is a CNC sorghum gantry boring and milling machining center with
good dynamic performance, accurate motion precision control, stable
machining accuracy and good consistency, which can automatically
complete the hole machining such as drilling, expanding, boring,
reaming and tapping of parts under one clamping and the machining
of milling surfaces, grooves, curved surfaces and other work
processes.This machine tool has the advantages of advanced design
concept, beautiful appearance, good overall rigidity, long
precision retention, and a wide range of applications. It is widely
used in large diesel machinery, agricultural machinery, chemical
machinery, new energy, rail transportation, automobile, mining
machinery, steam turbine, textile, aerospace, military, shipping,
electric power, nuclear industry, metallurgy and other
industries.MATERIAL OF MAIN PARTS AND ARRANGEMENT OF REINFORCEMENT
PLATE 1. castings: bed, table, column, beam, Y-axis drag
plate, ram and other large parts are made of high-strength,
low-stress cast iron material and resin sand molding process, and
tempering heat treatment to eliminate internal stress, to obtain a
good overall stable structure. Utilizing the cast iron material's
characteristics of high strength, good rigidity, low thermal
influence, and excellent seismic performance, the overall accuracy
of the machine tool is guaranteed for a long time. Extend the
service life. 2. fascia: the use of three-dimensional
finite element analysis technology, optimize the design, reasonable
arrangement of the fascia, the overall stability of the structure
for a long time, so as to ensure the overall accuracy of the
machine tool for a long time, to extend the service life.Optional
oil cooler can realize constant temperature control of spindle
parts to meet the requirements of high-speed machining
accuracy. 3. spindle loosening and pulling knife:
the use of special hydraulic cylinders to complete the spindle
automatic loosening action, the spindle automatic pulling knife is
automatically completed by the butterfly reed.
4. Spindle rigidity: the spindle is arranged at the center of
Z-axis ram and adopts mandrel grinding process with the inner hole
of ram, which has excellent rigidity and meets the requirement of
strong cutting. CNC AXIS SERVO DRIVES AND GUIDEWAY
SUB-COMPONENTS 1. X/Y/Z-axis drive: AC servo motor +
synchronous belt pulley + high-precision ball screw (pre-tensioning
between ball screw and nut, full-stroke inspection, eliminating the
gap) transmission structure, to achieve X, Y, Z three-way
feeding. 2. X/Y-axis guideway: adopts linear sliding
guideway, which has the advantages of good dynamic characteristics,
large load bearing, high running accuracy, no crawling at low
speed, and small friction resistance. 3. Z-axis guideway: the
guideway surface of ram adopts high-frequency quenching and heat
treatment process, and is processed by guideway grinding to obtain
high surface roughness and surface hardness, and then it is
combined with Y-axis drag plate (which adopts PTFE molding process)
to form the sliding guideway
sub-sub-sub-sub-sub-sub-sub-sub-sub-sub-sub-sub-sub-sub HYDRAULIC
PART OF THE MACHINE 1. Ram balancing: two special hydraulic
balancing cylinders are used to balance the weight of the spindle
parts, ram parts and main gearbox parts to reduce the no-load load
of the ballscrews and the wear on the Z-axis screws, which can
guarantee the accuracy of the ballscrews for a long time, thus
ensuring the long term accuracy of the machine tool.
2. The spindle shift, through the special hydraulic shift
cylinder to control the fork to realize the spindle speed of high
and low gear automatic switching. 3. Spindle loosening and
pulling: special hydraulic cylinder is used to complete the spindle
automatic loosening action, and the spindle automatic pulling is
automatically completed by the butterfly reed. OTHER
DEVICES 1. ATC automatic exchange device: optional tool
magazine device chain (suitable for automatic transposition angle
head of vertical and horizontal conversion ATC) robot tool
magazine, tool magazine capacity of 32/40, can realize random tool
change, shorten the auxiliary work time. 2. double-side
spiral chip removal device (standard) + chain lifting device and
chip receiving car (standard). 3. Full-automatic head
changing and automatic indexing (5°×72 equidistant) right-angle
milling head (optional) CONTROL SYSTEM The
machine is standard equipped with FANUC 0i-MF numerical control
system, 10.4-inch color LCD display, with linear/arc/spiral
interpolation, three-axis linkage, rigid tapping, graphic display,
coordinate system setting, tool bias, fixed cycle, troubleshooting,
error compensation, program transmission and storage (CF card
interface) and other functions.PARAMETERItemGMC-2022GMC-3022Control
systemFANUC 0i-MFFANUC 0i-MFWorktable size1800*2000mm2000*32
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