Top-loading Washing Machine Drum Assembly Line by Wuxi IDO
Technology Line LayoutNotes: 1. Technical cycle
time: 15S. 2. Space: 12*3m. 3. Labor
requirement: 7 persons. Machine list of the whole line
No.Machine nameQ'tyCycle-timeRemark1Rolling machine1
set10S 2lock-seaming machine1 set12S 3Grooving machine1
set15S 4Manual assembling & screwing table1
set15SIncluding 2 pneumatic screwing guns5Edge covering &
curling machine1 set15S 6Run-out check machine1
set15S Machine Details-ST 1 Rolling MachineMain
actions:1.It can be used to produce several variants. 2.The
adjustment of rolling shape is achieved by adjusting the gap among
the three rubber covered rollers. ST2: V-bending and
lock seaming machine Main actions:1.Manually carry out
v-bending, then seaming.2. It can be used to produce several
variantsthrough changing the corresponding seaming tool.3. Tensile
strength: ≥1800N/50mm The overall frame of this machine is
made of welded steel plates, and is powered by a water-cooled
hydraulic station with an output pressure of 30T. This
machine adopts an integrated mold, the lower part is for V-bending,
and the upper part is for lock-seaming. During the V-bending
process, it is necessary to manually grasp the blank with both
hands. The punches and matrixes of lock-seaming mould can be
replaced quickly, which is convenient for later maintenance.,The
control cabinet is fixed on the machine with foot switch.
ST3: Grooving MachineMain actions:1.The electrical integration
design of the grooving machine facilitates the machine transfer.
Use metal plate + meshes for protection (as shown in the
picture).2. Design two-hand pneumatic switches with grating
protection. All safety doors are designed with mechanical
locks.3.Use SEW motor to drive the inner bracing modules. 4. The
grooving assembly is driven by a servo motor.5.Adjust the grooving
position and depth through HMI. ST4:Manual assembling &
screwing table1.Use air cylinder to press the drum wrapper
and drum bottom tight.2. Manual screwing: 2 persons at the same
time3.Equip 2 screwing guns.4.It can be used to produces 3 models
through changing the locating block. 5. The changeover can be done
within 10 minutes. ST5:Edge wrapping & curling machine1.The
electrical integration design of the grooving machine facilitates
the machine transfer. Use metal plate + meshes for protection (as
shown in the picture).2. Design two-hand pneumatic switches with
grating protection. All safety doors are designed with mechanical
locks.3.Use SEW motor to drive the inner bracing modules. 4. The
curling and edge wrapping assembly is driven by a servo
motor.5.Adjust the curling and edge wrapping positions through
HMI.ST6:Run-out measuring machine1. Manually fix the drum on
the test jig and place the test ring.2. The drum rotates slowly
driven by the servo motor.3. Using digital display dial gauge
feedback run-out data, run-out data ≤ 2.0.4. For different drums,
it is necessary to make inspection jigs and rings of different
specifications. Commercial ComponentsNo.NameBrand1Servo
motorMitsubishi or Siemens2Gear motor SEWorSiemens33-phase
asynchronous motorSiemens4Touch screenMitsubishi or
Siemens5PLCMitsubishi or Siemens6Pneumatic componentSMCor
FESTO7Hydraulic componentREXROTH8Adhesive dispensing
componentGracoor Nordson9Inductive switchOmron or SICK or
Keyence10Guide rail and slidersHIWINor THK11BearingsNSK12Optical
grating SICK13RobotABBor KUKA /* March 10, 2023 17:59:20
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a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
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