PET Bottle Recycling Line (TL3000) Washing Line

3000 kg/h PET Bottle Washing LinePET bottle recycling system is used to recycle from PET bottles bales to PET flakes, which with big capacity from 500 kg/h to 9000 kg/h.This process of washing and crushing is consist of different function units. The final product rPET flakes has a stable quality and various grade applications, especially for PSF ,POY manufacturer with big capacity. Recent year, BoReTech develop new technology, rPET can be achieved Bottle-to Bottle grade application with FDA approval.Description: The Process is used to recycle big capacity and stable quality raw material, especially for PSF manufacturer and recycled POY manufacturer with big capacity. Specification: Power: ~380 KWCapacity: 3 Mt/hour InputArea Requirement: 1000m2Advantage of PET Bottle Washing Line by BoReTech- Food grade PET bottle washing line supplier in Asia;- Greater capacity - Greater than 6t/hr input capacity of PET bottle recycling system with full automation and intelligentialize;- Water saving -provide waste water treatment to decrease water consumption to be lower than 1 liter for each ton of PET flake;-Optional Functional Unit for your choice:1.Automatic Detergent Dosing System:In-line real-time monitoring,save manpower.2.Online Water Saving System:Save water consumption.3.PET Fines Purification:High speed centrifugation,multi-step separation,capacity:500 KG/H.4.Tntegrated Automation:Monitor all machine running statuses and conditions,fix any equipment problem in a timely manner and enhances plant safety and control stability.Process Flowchart: De-baling----- Label Scrapping------ Label Separation------- Bottle Pre-washing--------Manual Sorting and Metal Detecting-----Wet Grinding-------Gravity Separation-------Chemical Washing for PET Flakes-------Rinsing--------Drying--------PackingComposition of PET Bottle Bale:DescriptionCharacteristicPET ContainersOne-way bottlesColors FractionPET bottles should be pre-sorted by color. If the percentage of color bottles is higher than 30%, we suggest customer to install the automatic color bottle sorting machine to achieve efficiency.Base CupsIncluded, if any, and should be PP or PE plastic.Labels(shrunk or glued)The production line is designed for removing label mechanically. All type of labels will be removed by mechanical action. It includes paper, BOPP, PET, PVC, etc.CapsPP, HDPECaps sealsEVA, PP ( floatable material )PVC or rubber seals are not separable.GlueHot melt, water borne.ContaminationMixed with the bottles could be present contaminations coming from the collection and storage of the postconsumer bottles or made by consumer. These contaminations include mud, sand, soil, glass, organics, paper, residual liquid, etc.Total contamination content should not exceed 10%.Total Non-PETContainersNon-PET containers max 2% of whichPVC Container0.5 -1% maxPolyolefins Container3 % max. It will only affect the output volume but not quality of end product.Wrong PET Colorsand Opaque1-2% maxGlass and Ceramic (metals excluded)0.5 -1% maxMagnetic Metals0.5 - 1% maxAluminum and Non Magnetic Metals0.5 - 1% maxAll kind of metal will be separated before crushing Section introduction of PET bottle washing line1. De-baling SectionDe-baling unit adopts weighing-connected feeding device by high automation technology and break up bottle bales and remove mixed metal. The special knife structure can avoid any unexpected mechanical clogging.2. Sieving Section Sieving unit including dry trommel, disk screener and metal removal device to separate some big impurities such as mud, sands and metals from PET bottles and flakes. Meanwhile, through digital technology likes metal detector, pipe-type metal separator, metals can be separated automatically by flapping device to reduce inline manpower. Besides, belt-type metal separator can reach the same function.3.Label Separation SectionThis label separation unit is mainly designed for heat shrinkage label removal.Label separation unit from BoReTech has two types. One consists of patented label scrapping machine and label blowing machine which wind-force is adjustable. When facing limited space, the new design of compact label remover is also a good choice to scrap heat shrinkage labels and separate them by one machine.4.Bottle Pre-washing SectionThe primary features of this process are the automated water circulation system, continuous feeding and washing. This system uses special designed inner structure to cause friction for PET bottles inside the machine to remove most of adhesive labels, and uses the high-temperature chemical water to remove dirt, sands, glues, rubbers, metal and other impurities on the surface of bottles.5.Floatation SectionSecondary washing of PET flakes after crushing is very important. Floatation unit separates PO& PP/PE caps which density is below 1 by using water as the separation media. This unit is comprised by floatation washing and packing silo. It's good to remove caps, rings to keep flakes with stable quality. And impuri